🏷️ Basic Information

Make:

Chevrolet

Model:

Metro

Year:

1999

Platform Code:

Suzuki Cultus platform (GM M platform)

👋 Introduction

Vehicle Segment:

Subcompact, economy car

Target Audience:

Budget-conscious consumers seeking reliable and fuel-efficient transportation

Key Competitors:

Honda Civic, Toyota Tercel/Echo, Ford Escort, Nissan Sentra

Manual Benefit 1:

Vehicle-specific information, not generic; exact same manual used by dealership technicians

Manual Benefit 2:

Comprehensive A-Z coverage for all models and repairs, saving time and money on repairs

Manual Benefit 3:

Digital format offers convenience: print specific pages, zoomable images, no greasy pages

📋 Manual Details

Scope:

All models and all repairs A-Z

Estimated Page Count:

Estimated 1000+ pages (typical for a comprehensive factory service manual)

Type:

Factory Service and Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Complete engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, valve train

Engine Control System:

ECU, sensors, actuators, diagnostic trouble codes (DTCs), fuel injection, ignition timing

Fuel System:

Fuel pump, fuel injectors, fuel filter, fuel tank, evaporative emissions (EVAP)

Emission Control:

Catalytic converter, EGR system, PCV system, emissions testing procedures

Intake Exhaust Cooling:

Intake manifold, exhaust manifold, radiator, coolant, water pump, thermostat, cooling fan

Lube:

Oil pump, oil filter, lubrication system, oil change procedures

Ignition Starting Charging:

Spark plugs, ignition coils, starter motor, alternator, battery, charging system diagnostics

Automatic Transmission:

Transmission overhaul, torque converter, valve body, solenoids, fluid service

Manual Transmission:

Clutch, transmission overhaul, gear shift mechanism, fluid service

Drivetrain:

Transfer case (if applicable), propeller shaft, drive shafts, CV joints, differentials

Suspension:

MacPherson struts, control arms, bushings, springs, shock absorbers, alignment procedures

Steering:

Steering column, steering rack, power steering system, steering angle sensor

Brakes:

Front disc brakes, rear drum brakes, hydraulic system, ABS (if equipped), parking brake

Air Conditioning:

HVAC system, refrigerant, compressor, condenser, evaporator, diagnostic procedures

Restraint Systems:

Supplemental Restraint System (SRS) - airbags, seat belts, SRS control module

Electrical System:

Wiring schematics, lighting, fuses, relays, power distribution, battery testing

Instrumentation Meters:

Instrument cluster, gauges, warning lights, trip computer

Body Exterior:

Doors, hood, trunk, bumpers, glass, mirrors, trim

Body Interior:

Seats, upholstery, dashboard, interior trim, door panels

Wiper Washer:

Wiper motor, washer pump, wiper blades

Cruise Control:

Cruise control system operation and troubleshooting

Immobilizer:

Engine immobilizer system (if equipped)

Multiplex Communication:

Multiplex/CAN communication systems (if applicable to model variants)

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement

Diagnostic Procedures:

Troubleshooting charts, symptom-based diagnostics, DTC interpretation, electrical circuit testing

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment for all major systems

Rebuild Procedures:

Detailed instructions for overhauling engines, transmissions, and other major mechanical components

Wiring Schematics:

Comprehensive electrical wiring diagrams for all vehicle systems

Depth:

Factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIYers

📊 Manual Specifications

Compatibility:

Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible

Requirements:

Adobe PDF Reader and Winzip (free online)

Printability:

All pages are printable; images can be blown up and printed enlarged

Binding:

Digital (PDF) - no physical binding

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Engine Code Common:

G10A (1.0L SOHC I3), G13BA (1.3L SOHC I4)

Displacement 1 0L:

993 cc

Horsepower 1 0L:

Approx. 50-55 hp @ 6000 rpm (varies by market and tune)

Torque 1 0L:

Approx. 58-60 lb-ft @ 3000-3500 rpm (varies by market and tune)

Displacement 1 3L:

1298 cc

Horsepower 1 3L:

Approx. 70-75 hp @ 6000 rpm (varies by market and tune)

Torque 1 3L:

Approx. 75-80 lb-ft @ 3500-4000 rpm (varies by market and tune)

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Configuration:

Inline 3-cylinder (1.0L) or Inline 4-cylinder (1.3L), SOHC

🔧 Transmission

Transmission Type Standard:

5-speed manual transmission

Transmission Type Optional:

3-speed automatic transmission

Transmission Fluid Type:

API GL-4 (for manual transmission), ATF Dexron III (for automatic transmission - specific type may vary, consult manual)

📐 Dimensions

Length:

Approx. 147.6 inches (3749 mm) for 3-door hatchback

Width:

Approx. 63.8 inches (1620 mm)

Height:

Approx. 56.3 inches (1430 mm) for 3-door hatchback

Curb Weight:

Approx. 1700 - 1900 lbs (770 - 860 kg) depending on configuration

🛡️ Safety Features

NHTSA Front Crash Rating:

Not rated or poor (typical for vehicles of this era and size due to lack of advanced safety features)

ABS:

Available on some models/trims

Airbags:

Driver-side airbag standard, passenger airbag optional on some models

Seat Belts:

Front 3-point, rear 2-point or 3-point depending on seating position

💡 Technology Features

Audio System:

Basic AM/FM radio with cassette player. Optional CD player on higher trims.

Stability Control:

Not available

Bluetooth:

Not available

🔧 Maintenance

Oil Change Interval:

Typically every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, whichever comes first. Consult manual for specific recommendation.

Engine Coolant Replacement:

Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years. Consult manual.

Transmission Fluid Change Auto:

Every 30,000 - 60,000 miles (48,000 - 96,000 km). Consult manual.

Transmission Fluid Change Manual:

Every 50,000 - 80,000 miles (80,000 - 128,000 km). Consult manual.

Engine Oil Viscosity:

Typically 5W-30 or 10W-30, depending on ambient temperature. Check manual for exact specification.

Engine Oil Capacity:

Approx. 3.0 - 3.5 quarts (2.8 - 3.3 liters) with filter change. Consult manual.

Brake Fluid Type:

DOT 3

Common Issue 1:

Rattling or knocking from the engine (often related to timing chain or minor internal wear)

Common Issue 2:

Fuel injector clogging leading to rough idle or misfires

Common Issue 3:

Corrosion and rust, especially on the undercarriage and rocker panels, due to age and climate.

Common Issue 4:

Wear and tear on suspension components like ball joints and bushings, leading to clunks and poor handling.

Common Issue 5:

Minor electrical issues, such as faulty door lock actuators or instrument cluster illumination.

📚 Vehicle History

Chevrolet Heritage:

Chevrolet, a division of General Motors, has a long history of producing reliable and affordable vehicles.

Metro Origin:

The Chevrolet Metro was a rebadged version of the Suzuki Cultus, a kei car originating from Japan. It was part of GM's strategy to offer smaller, fuel-efficient vehicles in North America through partnerships.

Production Years:

1989-2001 (in North America)

Manufacturing Location:

Suzuki's facilities in Japan and later in Canada.