1999 Mercedes-Benz ML320 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML320 Year: 1999 Generation Chassis Code: W163 Generation Designation: First Generation (W163) Codes Engine Code: M112 E32 👋 Introduction Market Position Market Segment:...

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Tipo: Coches

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SKU: 331832

Etiquetas: 1999 Car Cars Mercedes Mercedes-benz Misc ML320

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🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

ML320

Year:

Generation

Chassis Code:

Generation Designation:

First Generation (W163)

Codes

Engine Code:

M112 E32

👋 Introduction

Market Position

Market Segment:

Luxury Mid-size SUV (Sport Utility Vehicle)

Target Audience:

Owners seeking to perform their own maintenance and repairs, independent repair shops, automotive technicians.

Competitive Analysis

Competitors 1999:

BMW X5 (E53), Lexus RX300, Acura SLX, Land Rover Discovery Series II.

Unique Selling Points:

Premium brand cachet, robust M112 V6 engine, sophisticated interior, and Mercedes-Benz's established engineering reputation.

Key Features

Vehicle Highlights:

Comfortable ride, refined interior, capable on-road handling for an SUV, available permanent all-wheel drive (4MATIC).

Manual Value Proposition:

Provides factory-level diagnostic and repair information, enabling cost-effective maintenance and troubleshooting, ensuring optimal vehicle performance and longevity.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Chassis, Diagnostic Procedures, Maintenance Schedules, Troubleshooting Guides, Wiring Diagrams

Page Count

Page Count:

Extensive (estimated 1000+ pages in digital format)

Manual Type

Manual Type:

Official Service and Repair Manual Software

Language

Language:

English

Format

Format:

Digital Software (likely PDF or proprietary executable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul procedures, component specifications, timing, lubrication, cooling system diagnostics and repair.

Engine Management:

Fuel injection system (MFI), ignition system, emission control systems (catalytic converter, O2 sensors), OBD-II diagnostics and troubleshooting.

Drivetrain:

Front and rear differentials, transfer case, driveshafts, U-joints, axle shafts, seals, and bearings.

Transmission:

5-speed automatic transmission (722.6 '5G-TRONIC'), fluid service, internal component diagnosis, torque converter, electronic control module (ETC).

Suspension Front:

Independent front suspension, MacPherson struts, coil springs, control arms, ball joints, bushings, wheel bearings.

Suspension Rear:

Multi-link rear suspension, coil springs, shock absorbers, control arms, bushings.

Steering:

Power steering system, steering gear, power steering pump, tie rods, steering linkage, alignment specifications.

Brakes:

Front and rear disc brakes, ABS (Anti-lock Braking System), Brake Assist (BAS), Electronic Stability Program (ESP), brake pads, rotors, calipers, brake fluid specifications and bleeding procedures.

Electrical System:

Battery, charging system (alternator), starter, lighting system, fuses, relays, wiring harnesses, diagnostic connectors.

Body And Chassis:

Body panel removal and installation, door mechanisms, glass, seals, interior trim, underbody protection, frame structure.

HVAC:

Air conditioning system, heater core, blower motor, climate control module, refrigerant types and service procedures.

Comfort And Convenience:

Power windows, power locks, power seats, sunroof, cruise control, central locking system.

Procedures Included

Basic Maintenance:

Oil and filter change, air filter replacement, cabin air filter replacement, fluid level checks and top-offs, tire rotation, spark plug replacement.

Troubleshooting:

Systematic diagnostic flowcharts for common symptoms, fault code interpretation, component testing procedures.

Repair And Rebuild:

Detailed instructions for component removal, disassembly, inspection, repair, and reassembly for all major systems.

Diagnostics:

OBD-II scanning and interpretation, specific diagnostic tests for engine, transmission, ABS, and SRS systems.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems, including component locations and connector pinouts.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to in-depth diagnostics and component-level repair.

📊 Manual Specifications

File Format

File Format:

Digital (likely PDF or executable with search capabilities)

Print Quality

Print Quality:

High-resolution, suitable for professional printing if desired.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V6, SOHC (Single Overhead Camshaft), 18-valve

Engine Code:

M112 E32

Displacement:

3.2 Liters (3199 cc)

Performance

Horsepower:

214 hp @ 5500 rpm

Torque:

221 lb-ft @ 3000-4500 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MFI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Emission Controls:

Catalytic converter, secondary air injection, oxygen sensors.

🔧 Transmission

Standard

Transmission Type:

5-speed Automatic (722.6 '5G-TRONIC')

Drivetrain:

4MATIC All-Wheel Drive (Permanent)

Optional

Optional Drivetrain:

N/A for 1999 ML320

Features

Transmission Features:

Driver-adaptive shift logic, Low range gear selector (for some markets/configurations).

Transmission Fluid:

MB Approved Automatic Transmission Fluid (e.g., ATF 437.0 or equivalent)

📐 Dimensions

Exterior

Length:

185.5 inches (4712 mm)

Width:

75.9 inches (1928 mm)

Height:

71.0 inches (1803 mm)

Wheelbase:

111.0 inches (2819 mm)

Ground Clearance:

8.5 inches (216 mm)

Weights

Curb Weight:

4500 - 4600 lbs (2041 - 2087 kg) (approx.)

Gross Vehicle Weight Rating:

5998 lbs (2720 kg) (approx.)

Cargo

Cargo Volume Behind Rear Seat:

39.8 cu ft (1127 L)

Cargo Volume With Rear Seat Folded:

73.3 cu ft (2076 L)

🛡️ Safety Features

Ratings

NHTSA Front Crash Rating:

4-star (Driver), 4-star (Passenger)

IIHS Front Offset Crash Rating:

Acceptable

Active Features

Active Safety Features:

All-Wheel Drive (4MATIC), ABS, Brake Assist (BAS), Traction Control System (TCS), Electronic Stability Program (ESP).

Passive Features

Passive Safety Features:

Dual front airbags, front side-impact airbags, front and rear 3-point seatbelts with pretensioners, LATCH child seat anchors.

💡 Technology Features

Infotainment

Infotainment System:

Optional COMAND (Cockpit Management and Navigation) system, base AM/FM stereo with CD player.

Audio Features:

Optional Bose premium sound system.

Driver Assistance

Driver Assistance Features:

ABS, BAS, TCS, ESP, Cruise Control.

Connectivity

Connectivity Options:

Not equipped with modern Bluetooth or smartphone integration. Optional Tele Aid emergency call system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 - 10,000 miles or 12 months, whichever comes first (depending on driving conditions and oil quality used).

Transmission Fluid Service:

Recommended every 40,000 - 60,000 miles (check manual for specific interval).

Engine Air Filter Replacement:

Every 30,000 miles or as needed based on inspection.

Cabin Air Filter Replacement:

Every 15,000 - 20,000 miles or annually.

Spark Plug Replacement:

Every 100,000 miles (typically iridium-tipped plugs).

Fluid Specifications

Engine Oil Specification:

API SJ or higher, MB 229.1 or MB 229.3 specification (e.g., SAE 5W-40 or 0W-40).

Engine Oil Capacity:

7.7 Quarts (7.3 Liters) with filter change.

Coolant Specification:

MB Approved Antifreeze/Coolant (e.g., ZEREX G-05 or equivalent).

Brake Fluid Specification:

DOT 3 or DOT 4.

Known Issues

Common Problems Engine:

Minor oil leaks from valve cover gaskets and oil cooler seals, potential for timing chain tensioner wear over high mileage.

Common Problems Transmission:

Transmission conductor plate issues leading to shifting problems, potential for torque converter seal leaks.

Common Problems Suspension:

Worn control arm bushings, front sway bar links, and rear shock absorbers leading to noise or uneven tire wear.

Common Problems HVAC:

Blend door actuator failures causing HVAC temperature control issues, AC refrigerant leaks.

Common Problems Electrical:

Window regulator failures, door lock actuator failures, MAF sensor issues, crank position sensor failure.

📚 Vehicle History

Brand Heritage

Brand Focus:

German luxury automotive manufacturer with a long history of engineering excellence and innovation in comfort, safety, and performance.

Model Evolution

Ml Introduction:

The ML-Class (W163) was Mercedes-Benz's first entry into the mid-size luxury SUV segment, launched in 1997 for the 1998 model year.

1999 Updates:

Minor revisions for 1999, including potential updates to standard equipment and options packages.

Production

Manufacturing Location:

Tuscaloosa, Alabama, USA

Production Years W163:

1997-2005

🏆 Awards & Recognition

Recognitions

Vehicle Awards General:

While specific awards for the 1999 model are not widely publicized, the ML-Class as a line has received recognition for its comfort and luxury.

Ratings

Consumer Reports Rating General:

Consumer Reports ratings for early ML-Class models were mixed, often citing reliability concerns in certain areas compared to Japanese luxury SUVs.

Certifications

Manual Certification:

Officially Licensed Service and Repair Manual Software.