1999 Yamaha VMAX 500 / DELUXE / 600 / DELUXE / 700 / DELUXE / Venture 700 Snowmobile Service Manual

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Owning a 1999 Yamaha VMAX or Venture snowmobile means possessing a legendary machine built for power and precision. Whether you ride the 500, 600, or 700 series, maintaining peak performance...

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Tipo: Snowmobile

Proveedor:

SKU: 41980

Etiquetas: 1999 Featured Motorcycles Snowmobile Venture 700 VMAX VMAX 500 VMAX 500 DELUXE VMAX 600 VMAX 600 DELUXE VMAX 700 VMAX 700 DELUXE Yamaha

Variantes de producto

Descripción

Owning a 1999 Yamaha VMAX or Venture snowmobile means possessing a legendary machine built for power and precision. Whether you ride the 500, 600, or 700 series, maintaining peak performance requires the right expertise—direct from the manufacturer. This Service Manual is your definitive guide to preserving and enhancing your sled’s capabilities.

Why trust generic guides when you can have factory-accurate instructions? Designed for enthusiasts and professionals alike, this manual delivers:

Step-by-step procedures for every system: engine, transmission, suspension, brakes, and electrical diagnostics.
Detailed torque specs and tolerances to ensure repairs meet Yamaha’s exacting standards.
Exploded diagrams and wiring schematics for effortless part identification and troubleshooting.
Performance optimization tips to keep your triple-cylinder engine running at its 95–130 HP potential.

Covering all variants—including Deluxe models—this 400–500-page PDF manual is instantly accessible, searchable, and printable. From carburetor tuning to clutch servicing, it’s the only reference endorsed by Yamaha’s engineering legacy.

Invest in precision. Equip yourself with the knowledge to extend your sled’s lifespan, reduce downtime, and conquer every trail with confidence.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

VMAX 500 / DELUXE / 600 / DELUXE / 700 / DELUXE / Venture 700

Model Variant:

VMAX 500, VMAX 500 DELUXE, VMAX 600, VMAX 600 DELUXE, VMAX 700, VMAX 700 DELUXE, Venture 700

Model Years Covered:

Codes

Product Identifier:

1999 Yamaha Snowmobile Service Manual

👋 Introduction

Market Position

Segment:

Performance Snowmobiles

Target Audience:

Enthusiasts, recreational riders, and professional mechanics.

Competitive Analysis

Key Competitors Era:

Arctic Cat (e.g., Thundercat), Ski-Doo (e.g., Mach series), Polaris (e.g., XCR series).

Key Features

Performance Heritage:

The VMAX series is renowned for its powerful engines and performance-oriented design, often referred to as 'muscle sleds'.

Manual Advantage:

Provides comprehensive, manufacturer-specific information crucial for maintaining and repairing these high-performance machines accurately.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, fuel system, exhaust system, cooling system, lubrication system, transmission (CVT), drive train, suspension (front and rear), steering, brakes, electrical system (ignition, lighting, charging), chassis, body panels, instruments, accessories.

Procedures Included:

Disassembly, repair, assembly, inspection, troubleshooting, maintenance, adjustments, specifications, diagrams, torque values, wiring schematics.

Page Count

Estimated Page Count:

Approx. 400-500 pages (typical for this era and scope)

Manual Type

Manual Type:

Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for engine disassembly, inspection, and reassembly, including cylinder head, pistons, connecting rods, crankshaft, timing components, and valve train (if applicable).

Fuel System:

Carburetor (Mikuni VM series likely) tuning, cleaning, rebuilding, fuel pump operation, fuel tank, fuel lines, and filters.

Cooling System:

Radiator, cooling fan, coolant flow, thermostat operation, and flushing procedures.

Lubrication System:

Oil pump operation, oil injection system (if applicable), oil reservoir, and oil change procedures.

Transmission Drivetrain:

CVT (Continuously Variable Transmission) system, including primary and secondary clutch inspection, service, and replacement. Drive belt inspection and replacement. Chaincase lubrication and maintenance.

Suspension Steering:

Front ski suspension (e.g., trailing arm or telescopic), rear suspension (e.g., slide rail), shock absorber service, steering linkage, and handlebar assembly.

Brakes:

Hydraulic disc brake system, caliper service, master cylinder, brake lines, fluid replacement, and bleeding procedures.

Electrical Ignition:

CDI ignition system, ignition coils, spark plugs, troubleshooting ignition issues, wiring diagrams, lighting system (headlights, taillights, brake lights), charging system (stator, rectifier/regulator).

Chassis Bodywork:

Frame inspection, tunnel, skis, track maintenance, seat removal, hood removal, and body panel alignment.

Instruments Controls:

Speedometer, tachometer, warning lights, throttle cable, brake lever, and hand warmer controls.

Procedures Included

Routine Maintenance:

Spark plug replacement, air filter cleaning/replacement, drive belt inspection, chaincase oil change, track tension adjustment, lubrication points.

Troubleshooting:

Systematic diagnostic procedures for common issues such as no-start conditions, poor performance, electrical failures, and braking problems.

Major Repairs:

Engine rebuilds, carburetor overhauls, clutch servicing, suspension repairs, and electrical component replacement.

Special Tools:

Identification and usage of Yamaha-specific or common automotive tools required for specific procedures.

Technical Depth

Diagnostic Capabilities:

Comprehensive diagnostic charts, symptom-to-cause tables, and electrical troubleshooting flowcharts.

Rebuild Completeness:

Detailed step-by-step instructions for complete engine, transmission, and component rebuilds, including component tolerances and specifications.

Diagrams Illustrations:

Exploded diagrams for all major assemblies, clearly illustrating part identification and order of disassembly/assembly. Wiring diagrams are also included.

📊 Manual Specifications

File Format

File Format:

Searchability:

Text-searchable PDF for quick information retrieval.

Print Quality

Print Quality:

High-resolution, suitable for home printing.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type 500:

Liquid-cooled, 2-stroke, reed valve, triple cylinder

Engine Type 600:

Liquid-cooled, 2-stroke, reed valve, triple cylinder

Engine Type 700:

Liquid-cooled, 2-stroke, reed valve, triple cylinder

Bore Stroke 500:

Approx. 73.0 mm x 64.0 mm

Bore Stroke 600:

Approx. 73.0 mm x 73.0 mm

Bore Stroke 700:

Approx. 80.0 mm x 71.0 mm

Displacement 500:

493cc

Displacement 600:

597cc

Displacement 700:

698cc

Performance

Horsepower 500:

Approx. 95-100 HP

Horsepower 600:

Approx. 110-115 HP

Horsepower 700:

Approx. 125-130 HP

Fuel System

Carburetion:

Triple Mikuni VM series carburetors (e.g., VM34 or VM38)

Fuel Type:

Unleaded gasoline (87 octane minimum, premium recommended for optimal performance)

Oil System:

Yamaha Acci-Dent 2-stroke oil injection system

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission) with Yamaha Ultramatic system

Primary Clutch:

Yamaha Automatic Primary Clutch

Secondary Clutch:

Yamaha Automatic Secondary Clutch with Tension Controlled Unit (TCU)

Features

Drive Belt:

High-performance V-belt with specific dimensions and part numbers

Reverse:

Standard on most models

📐 Dimensions

Exterior

Overall Length:

Varies by specific model, typically around 110-115 inches

Overall Width:

Varies by specific model, typically around 45-48 inches

Track Width:

Varies by specific model, typically around 39-42 inches

Weights

Dry Weight:

Varies by specific model, typically around 500-550 lbs

Fuel Capacity:

Approx. 6.4 gallons (including reserve)

Oil Capacity:

Approx. 4.5 Liters (oil injection reservoir)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Snowmobiles are not subject to standard automotive crash testing)

Active Features

Braking System:

Hydraulic disc brake for reliable stopping power.

Throttle Control:

Thumb throttle with safety detents and potentially adjustable tension.

Passive Features

Lighting:

Headlight, taillight, and brake light for visibility.

Kill Switch:

Engine kill switch easily accessible for emergency shutdown.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer and tachometer, engine temperature gauge/warning light, oil level indicator, odometer, trip meter.

Driver Assistance

Engine Management:

CDI (Capacitor Discharge Ignition) system for spark timing, and potentially electronic oil injection control.

Connectivity

N/A (No modern electronic connectivity features expected for this era).

🔧 Maintenance

Service Intervals

Spark Plug Replacement:

Every 1,000-1,500 miles or annually. Check manual for specific NGK part number (e.g., BR9ES or similar).

Drive Belt Inspection:

Inspect before each ride for wear, cracks, and proper tension. Replace as needed.

Chaincase Oil Change:

Every 1,000-1,500 miles or annually. Use recommended Yamalube Gear Oil or equivalent SAE 80W-90 GL-5.

Clutch Service:

Inspect primary and secondary clutches for wear, damage, and proper movement at 2,000-3,000 mile intervals or as needed.

Fluid Specifications

Engine Oil:

Yamaha Acci-Dent 2-stroke oil (or equivalent API-TC certified 2-stroke oil for injection).

Chaincase Oil:

Yamalube Gear Oil 80W-90 API GL-5 or equivalent.

Coolant:

Yamaha All-Weather Biodegradable Coolant or equivalent ethylene glycol-based antifreeze (50/50 mix with distilled water).

Brake Fluid:

DOT 3 or DOT 4 brake fluid (refer to manual for specific type).

Known Issues

Clutch Wear:

Primary and secondary clutch wear, particularly roller bearings and clutch sheaves, is common with high mileage. Proper maintenance is key.

Carburetor Issues:

Carburetors can become gummed up if not stored properly, leading to starting and running issues. Regular cleaning and proper fuel stabilizer use is recommended.

Crankshaft Seals:

Leaking crankshaft seals can lead to air leaks, poor performance, and excessive oil consumption.

📚 Vehicle History

Brand Heritage

Yamaha Motorsports:

Yamaha Motor Company has a long and storied history in motorsports, including snowmobiles, motorcycles, and ATVs, known for innovation and performance.

Model Evolution

Vmax Legacy:

The VMAX line, particularly the 'Phazer' and 'Venture' predecessors, established Yamaha's reputation for powerful, reliable snowmobiles. The 1999 models represent a mature iteration of their performance-oriented triples.

Production

Manufacturing Location:

Yamaha snowmobiles were primarily manufactured in Canada and the United States during this period.

🏆 Awards & Recognition

Recognitions

Performance Awards:

While specific awards for the 1999 models are not readily documented, the VMAX series consistently received praise from snowmobile publications for its performance and handling in its class during the late 1990s.