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Mitsubishi Pajero Pinin 2000-2002 Repair Service Manual

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The Mitsubishi Pajero Pinin, produced from 2000 to 2002, represents Mitsubishi's offering in the compact SUV segment, blending practicality with a heritage of off-road capability. This first-generation model, available in...
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SKU: 70634
Mitsubishi Pajero Pinin 2000-2002 Repair Service ManualMitsubishi Pajero Pinin 2000-2002 Repair Service ManualMitsubishi Pajero Pinin 2000-2002 Repair Service ManualMitsubishi Pajero Pinin 2000-2002 Repair Service Manual
The Mitsubishi Pajero Pinin, produced from 2000 to 2002, represents Mitsubishi's offering in the compact SUV segment, blending practicality with a heritage of off-road capability. This first-generation model, available in both 3-door (H60) and 5-door (H70) chassis configurations, was designed to provide a versatile and capable vehicle for both urban commuting and light off-road excursions. Notable features include its compact dimensions, efficient inline 4-cylinder engines (1.8L or 2.0L), and the availability of a sophisticated Super Select II four-wheel-drive system on many variants, distinguishing it from competitors and underscoring Mitsubishi's expertise in robust drivetrain technology. This workshop repair service manual provides comprehensive guidance for the maintenance, diagnosis, and repair of the Mitsubishi Pajero Pinin models from 2000-2002. It covers all major systems, including detailed procedures for engine overhaul, transmission services (manual and automatic), drivetrain components, suspension, brakes, steering, and the complete electrical system. The manual also details scheduled maintenance, troubleshooting common issues, and provides essential technical specifications, torque values, and fluid requirements, making it an indispensable resource for owners, mechanics, and technicians seeking to preserve the integrity and performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero Pinin
Product Name:
Mitsubishi Pajero Pinin 2000-2002 Repair Service Manual PDF Download
Generation
Generation Designation:
First Generation (H60/H70 series)
Codes
Chassis Codes:
H60 (3-door), H70 (5-door)
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover Utility Vehicle (CUV)
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops specializing in Mitsubishi vehicles.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan X-Trail (early models), Ford EcoSport (later comparisons).
Key Features
Unique Selling Points:
Compact dimensions, capable 4WD system (Super Select II on many variants), practical interior, Mitsubishi's heritage in off-road vehicles.
Value Proposition:
Provides essential information for maintaining and repairing a reliable, versatile compact SUV.
📋 Manual Details
Coverage Areas
Coverage Years:
2000, 2001, 2002
Covered Regions:
Likely Global markets, specific regional variations may exist depending on the original manual's origin.
Page Count
Estimated Page Count:
Refer to specific download, but typical comprehensive service manuals range from 1500-3000+ pages.
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
Likely English, or original manufacturer language with potential for English translations.
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, tuning, cooling system, lubrication system, fuel injection, emissions control.
Transmission:
Manual and Automatic transmission repair, overhaul, fluid services, diagnostics.
Drivetrain:
Four-wheel-drive (4WD/Super Select II system if equipped), differentials, transfer case, drive shafts, CV joints.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications.
Brakes:
Brake system diagnostics, service, repair of front and rear brakes (disc/drum), ABS system troubleshooting.
Steering:
Power steering system, steering rack, linkage, column, diagnostics.
Electrical:
Complete wiring diagrams, electrical component testing, charging system, starting system, lighting, accessories, fuses, relays.
Body:
Body panel repair, interior trim removal/installation, doors, windows, locks, HVAC system.
Climate Control:
Air conditioning system service and repair, heater core, ventilation.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, spark plugs, belts, hoses.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, error code interpretation.
Repair:
Detailed step-by-step repair instructions for all major mechanical and electrical components.
Diagnostics:
On-board diagnostics (OBD-II) information, sensor testing, actuator testing, circuit analysis.
Rebuilds:
Complete engine, transmission, and differential overhaul procedures with component specifications.
Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications, component dimensions.
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced engine and transmission overhauls, including electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Typically text-searchable PDF for easy information retrieval.
Print Quality
Quality:
Professional quality, designed for clarity of diagrams and text, printable.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely 4G93 (1.8L) or 4G94 (2.0L) SOHC/DOHC MPI
Displacement:
1.8L (1834cc) or 2.0L (1997cc)
Configuration:
Inline 4-cylinder
Performance
Horsepower Approx:
Approx. 115-130 hp (depending on engine variant and market)
Torque Approx:
Approx. 160-175 Nm (depending on engine variant and market)
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Petrol)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
2WD (Rear-wheel drive) and 4WD (Four-wheel drive - often with Super Select II system)
Transfer Case:
If 4WD, typically a 2-speed transfer case with center differential lock capability.
📐 Dimensions
Exterior
Wheelbase 3Door:
Approx. 2,270 mm (89.4 in)
Wheelbase 5Door:
Approx. 2,500 mm (98.4 in)
Length 3Door:
Approx. 3,745 mm (147.4 in)
Length 5Door:
Approx. 4,005 mm (157.7 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,660 - 1,700 mm (65.4 - 66.9 in) depending on roof rack/options
Weights
Curb Weight:
Approx. 1,200 - 1,450 kg (2,645 - 3,197 lbs) depending on configuration
Gross Vehicle Weight Rating:
Typically around 1,800 - 1,950 kg
🛡️ Safety Features
Ratings
NHTSA Rating:
Information not readily available for this specific model's early production years.
Euro Ncap Rating:
Likely 3-4 stars based on contemporary testing of similar vehicles.
Active Features
ABS:
Anti-lock Braking System (ABS) often standard or optional.
Traction Control:
Traction Control System (TCS) may be available on higher trims or later models within this range.
Passive Features
Airbags:
Driver and front passenger airbags typically standard.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD player, often with 4-6 speakers. Aftermarket head unit upgrades common.
Navigation:
Not typically factory-fitted in this model year range; aftermarket options available.
Driver Assistance
Cruise Control:
Optional on some trim levels.
Parking Sensors:
Rarely fitted from the factory for this generation.
Connectivity
Bluetooth:
Not a standard feature; aftermarket integration possible.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type.
Air Filter Replacement:
Every 20,000 - 40,000 km (12,000 - 24,000 miles) or as needed.
Spark Plug Replacement:
Every 40,000 - 100,000 km (24,000 - 60,000 miles) depending on spark plug type (e.g., iridium).
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ILSAC GF-2/GF-3, SAE 10W-30 or 5W-30 recommended (refer to manual for precise viscosity and specification).
Coolant Type:
Ethylene glycol-based coolant (typically pink or red long-life).
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Diamond SP-III (or equivalent ATF specification).
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Engine Performance:
Occasional carbon build-up leading to rough idle; sensor failures (e.g., crankshaft position sensor).
Drivetrain:
CV joint wear on higher mileage vehicles; potential for transfer case actuator issues if equipped with advanced 4WD systems.
Suspension:
Worn bushings, ball joints, and tie rod ends are common wear items; may require frequent alignment checks.
Electrical:
Corrosion on grounding points; intermittent issues with window regulators or central locking; fuel pump failures.
Exhaust:
Corrosion and leaks in the exhaust system, particularly in humid or winter climates.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation
Offroad Legacy:
Benefited from Mitsubishi's strong lineage in off-road vehicles, including the Pajero/Montero and Dakar Rally success.
Model Evolution
Development Context:
Developed as a smaller, more city-friendly alternative to the larger Pajero, often based on the Lancer platform.
Design Philosophy:
Compact, practical, and capable for light off-roading and urban commuting.
Production
Production Period:
1999–2007
Manufacturing Locations:
Primarily Japan; also produced in other plants globally through CKD assembly.
🏆 Awards & Recognition
Recognitions
Domestic Awards:
Received positive reviews for its compact size and off-road capability in its segment upon launch in various markets.
International Awards:
Often lauded in specific European markets for its value and practicality as a small SUV.
Ratings
Reliability Index:
Generally considered reliable, with common issues being age-related wear and tear rather than inherent design flaws.
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