Model:
FLSTS Heritage Springer
Production Years Covered:
2000, 2001, 2002, 2003, 2004
Product Code:
HARLEY DAVIDSON FLSTS HERITAGE SPRINGER 2000-2004 Service MA
Model Segment:
Cruiser, retro-styled motorcycle
Target Audience:
Riders seeking classic styling, comfortable cruising, and the iconic Harley-Davidson experience.
Key Competitors:
Other Harley-Davidson models, Indian Motorcycles, select Japanese cruisers with retro styling (e.g., Yamaha V-Star, Kawasaki Vulcan Classic).
Distinctive Features:
Front springer fork suspension, classic styling cues reminiscent of 1940s Harleys, detachable windshield, comfortable seating for rider and passenger.
Manual Value Proposition:
Provides essential, detailed information for owners and technicians to maintain and repair their FLSTS Heritage Springer, ensuring longevity and optimal performance of a classic machine.
Engine:
Evolution V-Twin (1450cc / 88 cubic inch), Twin Cam 88B, Carbureted fuel system, Ignition system, Lubrication system
Transmission:
5-speed Cruise Drive, Clutch operation, Primary drive, Final drive, Drivetrain maintenance
Brakes:
Front and rear hydraulic disc brakes, Brake fluid service, Caliper maintenance, Master cylinder overhaul
Electrical:
Wiring diagrams, Lighting system, Ignition switch, Battery maintenance, Charging system (stator, regulator), Starter motor, Fuses and relays, Instrumentation, Horn
Chassis Suspension:
Front Springer fork assembly, Rear shock absorbers, Swingarm, Wheel bearing service, Steering head bearing maintenance
Fuel System:
Carburetor (CV carburetor), Fuel lines, Fuel filter, Fuel tank maintenance
Bodywork Cosmetics:
Fenders, Fuel tank, Seat, Handlebars, Mirrors, Side covers, Chrome components, Paint care, Detachable windshield
Maintenance:
Scheduled maintenance, Oil and filter changes, Spark plug replacement, Air filter service, Belt inspection and tensioning, Brake pad replacement, Lubrication points
Troubleshooting:
Diagnostic flowcharts, Common problem identification, Symptom-based troubleshooting guides
Repair Rebuild:
Engine top-end and bottom-end overhaul, Transmission disassembly and reassembly, Carburetor overhaul, Electrical component replacement, Suspension component repair, Brake system bleeding and overhaul
Installation Adjustment:
Component installation (e.g., exhaust, handlebars), Clutch adjustment, Throttle cable adjustment, Brake lever adjustment
Depth:
Complete, ranging from basic scheduled maintenance to full engine and transmission rebuilds. Detailed technical specifications and tolerances.
Digital Format Considerations:
If digital, expect a searchable PDF with clear images and diagrams. Print quality is crucial for paper manuals, ensuring legible text and crisp illustrations.
Quality Expectation:
High-quality paper and printing for durability and clarity of diagrams. Expect professional binding for frequent use.
Binding Style:
Likely a saddle-stitched or perfect-bound format for durability in a workshop environment.
Paper Quality:
Durable, semi-gloss paper to resist grease and moisture, with good ink adhesion for diagrams.
Engine Type:
Air-cooled, Evolution V-Twin
Engine Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.50 in x 4.47 in (88.9 mm x 113.5 mm)
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder
Horsepower Est:
Approximately 65-70 HP (claimed)
Torque Est:
Approximately 85-90 ft-lbs (claimed)
Fuel Delivery:
Carburetor (Keihin CV 40mm)
Fuel Type:
Unleaded gasoline
Oil Type:
Harley-Davidson Genuine V-Twin Oil (or equivalent API CI-4, SAE 20W-50)
Oil Capacity:
3.5 US quarts (3.3 liters) with filter change
Length:
Approx. 93.7 inches (2380 mm)
Width:
Approx. 39.0 inches (990 mm)
Height:
Approx. 55.0 inches (1397 mm)
Wheelbase:
Approx. 63.7 inches (1618 mm)
Dry Weight Est:
Approx. 680 lbs (308 kg)
Gross Vehicle Weight Rating Gvw:
1080 lbs (490 kg)
Fuel Capacity:
5.0 US gallons (18.9 liters)
Seat Height:
Approx. 27.5 inches (699 mm)
Safety Certification:
DOT approved (for street use)
Braking System:
Dual front disc brakes, Single rear disc brake with hydraulic actuation
Lighting:
Headlight, Taillight, Brake lights, Turn signals, Auxiliary passing lamps
Frame Construction:
Steel tube frame
Audio System:
Optional (typically aftermarket radio or no audio system fitted as standard)
ABS:
Not typically standard on this model year; check specific VIN.
Bluetooth:
Not standard; typically an aftermarket add-on for audio systems.
Dashboard Features:
Speedometer, Tachometer (optional), Odometer, Trip meter, Fuel gauge, Indicator lights (oil pressure, neutral, turn signals, high beam).
Initial Service:
Break-in service recommended at 500-1000 miles (check manual for specifics).
Regular Oil Change:
Every 5,000 miles or 6 months, whichever comes first (refer to manual for precise interval).
Belt Tension Check:
Recommended at every 5,000-mile service, or if abnormal noise is present.
Engine Oil Spec:
Harley-Davidson Genuine V-Twin Oil SAE 20W-50 (or equivalent meeting HD-SPEC-20W50)
Transmission Oil Spec:
Harley-Davidson Genuine Formula + (or equivalent SAE 50 Transmission Oil)
Primary Chain Case Oil Spec:
Harley-Davidson Genuine Formula + (or equivalent SAE 50 Transmission Oil)
Brake Fluid Spec:
DOT 4 Hydraulic Brake Fluid
Common Wear Items:
Clutch plates, belt drive, wheel bearings, steering head bearings, brake pads.
Potential Electrical Issues:
Wiring harness integrity, regulator/rectifier function, battery terminal corrosion (ensure clean connections).
Engine Characteristics:
Vibration is characteristic of the V-twin engine; ensure proper mounting and balance.
Brand Legacy:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and distinctive styling.
Heritage Springer Lineage:
The Heritage Springer line pays homage to the classic Big Twin motorcycles of the 1940s, featuring period-correct styling elements such as the springer front end, white-wall tires, and valanced fenders.
Model Introduction Year:
1997 (initial introduction of the Heritage Springer concept)
Production Period For This Manual:
2000-2004 model years, utilizing the Twin Cam 88B engine platform.
