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Ford TAURUS 2000-2007 Factory Repair Service Workshop Manual

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The Ford Taurus, produced from 2000 to 2007, represents the sixth generation of this well-established full-size sedan. This model is noted for its adoption of the DEW98 platform, shared with...
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SKU: 68316
Ford TAURUS 2000-2007 Factory Repair Service Workshop ManualFord TAURUS 2000-2007 Factory Repair Service Workshop ManualFord TAURUS 2000-2007 Factory Repair Service Workshop Manual
The Ford Taurus, produced from 2000 to 2007, represents the sixth generation of this well-established full-size sedan. This model is noted for its adoption of the DEW98 platform, shared with the Lincoln LS and Jaguar S-Type, which provided a more refined driving experience and improved handling dynamics compared to its front-wheel-drive predecessors. Offering spacious interior accommodations and available V6 and V8 engine options, the Taurus was designed to compete effectively in the family sedan, fleet vehicle, and executive transport segments, balancing comfort with robust performance. This comprehensive Factory Service Manual (FSM) provides detailed technical information for the maintenance, repair, and diagnostics of the Ford Taurus models from 2000-2007. It covers all mechanical and electrical systems, including engine assembly and performance, transmission service, braking and suspension systems, steering, HVAC, and safety features like the airbag system. The manual includes essential procedures for scheduled maintenance, troubleshooting, component repair, and diagnostics, offering expert-level guidance with detailed wiring diagrams and specifications to assist owners, mechanics, and technicians in keeping the vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Model Years Covered:
2000-2007
Market:
US/Canada
Generation
Sixth Generation:
2000-2007
Codes
Platform:
FN10 (part of the Ford DEW98 platform family, shared with Lincoln LS and Jaguar S-Type)
👋 Introduction
Market Position
Segment:
Full-size sedan
Target Audience:
Families, fleet vehicles, executive transport
Competitive Analysis
Key Competitors:
Chevrolet Impala, Buick LeSabre/Park Avenue, Chrysler Concorde/LHS, Dodge Intrepid, Toyota Avalon, Nissan Maxima
Key Features
Platform Sharing:
Unique in its class for sharing a rear-wheel-drive biased platform (DEW98) with Lincoln LS and Jaguar S-Type, offering improved handling and ride quality compared to previous FWD Tauruses.
Interior Space:
Known for its spacious interior and comfortable ride.
Powertrain Options:
Emphasis on V6 and V8 engine options providing robust performance for the segment.
📋 Manual Details
Coverage Areas
Primary Coverage:
All mechanical and electrical systems
Diagnostic Coverage:
Comprehensive troubleshooting and diagnostic procedures
Body And Trim:
Body repairs, interior and exterior trim
Page Count
Estimated Page Count:
Over 3000 pages (typical for a full factory service manual of this era)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder heads, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system
Engine Performance:
Fuel injection, ignition system, emission control systems (OBD-II diagnostics)
Transmission:
Automatic Transaxle (AX4N, 4F50N), manual transmission (less common), clutch (if applicable), torque converter, gear shifting mechanisms
Brakes:
Hydraulic brake system, ABS, EBD, parking brake, brake rotor/pad replacement, brake caliper service
Suspension:
Front and rear suspension components (struts, shocks, control arms, ball joints, sway bars), steering linkage
Steering:
Power steering system, steering column, steering rack/gearbox
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, wiring diagrams, fuses, relays, power accessories
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, diagnosis
Body And Chassis:
Frame, body panels, doors, hood, trunk, bumpers, glass, weatherstripping
Safety Systems:
Airbag system (SRS), seat belts, anti-theft systems
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides
Repair:
Component removal and installation, system repairs, calibration procedures
Diagnostics:
OBD-II scan tool usage, DTC (Diagnostic Trouble Code) explanations and resolutions
Specifications:
Torque specifications, clearances, alignment data, electrical specifications
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to major component overhauls and complex diagnostics.
Diagnostics Level:
Expert-level diagnostic procedures, including the use of specialized Ford scan tools (e.g., WDS - Worldwide Diagnostic System).
Component Rebuild:
Detailed instructions for engine and transmission rebuilds, including machining specifications.
Wiring Diagrams:
Detailed, component-level electrical wiring diagrams with circuit tracing information.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely fully searchable text-based PDF for efficient information retrieval.
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows (95/98/ME/XP/Vista/7/8/8.1/10), Linux, MAC OS, iOS, Android
⚙️ Engine Specifications
Primary Engine
Engine Options 2000-2007:
3.0L V6 (Duratec and Vulcan variants), 3.9L V8 (Jaguar AJ-V8 based, in later 'Taurus SHO' models and Lincoln LS)
Base Engine Common:
3.0L V6 Duratec (offering better performance and efficiency than the older 3.0L Vulcan OHV V6)
Performance
3.0L Duratec V6 (Approximate):
200-201 hp @ 5750-6000 rpm, 200-207 lb-ft @ 4000-4500 rpm
3.0L Vulcan V6 (Approximate):
150 hp @ 4900 rpm, 185 lb-ft @ 3000 rpm
3.9L V8 (Sho, Approximate):
235 hp @ 5500 rpm, 265 lb-ft @ 3750 rpm (later SHO models had higher output, up to 275 hp)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline
Fuel Pump Type:
In-tank electric fuel pump
🔧 Transmission
Standard
Standard Transmission:
4-speed automatic transaxle (e.g., AX4N, 4F50N)
Optional
Optional Transmission:
Manual transmission was very rare or unavailable in North America for this generation. A specific 5-speed manual was available on some earlier models and export markets.
Features
Drive Layout:
Front-wheel drive (FWD) standard. Some performance models (SHO) may have offered Intelligent AWD.
Transmission Fluid Type:
MERCON V (for 4F50N and AX4N)
Transmission Fluid Capacity:
Approximately 10.5 quarts (9.9 liters) for refill, higher for overhaul.
📐 Dimensions
Exterior
Length:
Approx. 202.0 inches (5131 mm)
Width:
Approx. 73.1 inches (1857 mm)
Height:
Approx. 56.0 inches (1422 mm)
Wheelbase:
Approx. 113.4 inches (2880 mm)
Interior
Passenger Volume:
Approx. 105 cubic feet (2973 liters)
Cargo
Trunk Volume:
Approx. 17 cubic feet (481 liters)
Weights
Curb Weight:
Approx. 3500-3900 lbs (1588-1769 kg), depending on engine and options.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4/5 stars (for models tested)
NHTSA Front Impact Passenger:
4/5 stars (for models tested)
IIHS Frontal Offset:
'Good' (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Stability Control:
Electronic Stability Control (AdvanceTrac) became available on later models.
Passive Features
Airbags:
Frontal airbags, optional side-impact airbags
Seat Belts:
3-point front and rear seat belts, pretensioners for front seats
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional premium audio systems (e.g., Mach audio).
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional rear parking assist sensors.
Connectivity
Phone Integration:
Early Bluetooth integration (Ford's 'Voice Command' or similar) may be available on later models, though limited compared to modern systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, using synthetic blend or full synthetic oil recommended by Ford.
Engine Air Filter:
Replace every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Cabin Air Filter:
Replace every 12,000-15,000 miles (19,000-24,000 km) or annually.
Spark Plugs:
3.0L Duratec V6: Iridium spark plugs, typically 100,000 miles (160,000 km) replacement interval. 3.0L Vulcan V6: Conventional spark plugs, typically 30,000 miles (48,000 km) interval.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km), or as specified by severe duty service intervals.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, meeting Ford specification WSS-M2C200-CD (or equivalent for synthetic).
Coolant Type:
Ford Super Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B51-A1 (for ethylene glycol based systems). Check specific vehicle application.
Brake Fluid Type:
DOT 3
Power Steering Fluid:
Ford Power Steering Fluid (or equivalent MERCON ATF for some applications - consult manual).
Known Issues
Ignition Coil Packs:
Common on Duratec engines, can lead to misfires and rough running.
Intake Manifold Gasket:
Plastic intake manifolds on some Duratec engines can develop cracks or gasket leaks, leading to vacuum leaks and poor running.
Transmission Problems:
Some early 4F50N transmissions experienced issues with solenoid packs or torque converter clutch (TCC) operation, though generally more robust than prior transmissions.
Rear Main Seal:
Potential for oil leaks from the rear main crankshaft seal, particularly on higher mileage vehicles.
Suspected Carbon Buildup:
On Duratec engines, carbon buildup can occur on intake valves, affecting performance and efficiency. Seafoam or similar treatments may be beneficial.
📚 Vehicle History
Brand Heritage
Ford Sedan History:
The Ford Taurus has a long and storied history in the American automotive market, dating back to its revolutionary redesign in 1986 which made it a sales phenomenon.
Model Evolution
Generation Overview:
The 2000-2007 models represent the sixth generation of the Taurus, a significant departure from previous generations due to its adoption of the DEW98 rear-wheel-drive platform. This was a controversial move for some traditional Taurus buyers but aimed to elevate the car's driving dynamics and compete with more premium sedans.
Platform Rationale:
The platform sharing with Lincoln LS and Jaguar S-Type was part of Ford's 'Premier Automotive Group' strategy to leverage shared architectures.
Facelifts:
Received minor updates and trim changes throughout its lifecycle, including aesthetic revisions and powertrain enhancements.
Production
Manufacturing Plants:
Primarily manufactured at Ford's Atlanta Assembly Plant (Hapeville, Georgia) and Chicago Assembly Plant (Chicago, Illinois).
End Of Production:
Production for the US market ceased in October 2007, making way for the Ford Five Hundred/Taurus (2008MY) and later the revived Taurus nameplate on a front-wheel-drive platform.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Taurus, particularly with the Duratec V6 and the SHO variant, was recognized in Car and Driver's '10Best' lists in earlier generations but continued to be a strong contender in its class during this generation.
Safety Awards:
Achieved good safety ratings from NHTSA and IIHS, contributing to its reputation as a safe family sedan.
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