🏷️ Basic Information

Make:

Daewoo

Model:

Rezzo

Model Years Covered:

2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008

👋 Introduction

Segment:

Compact MPV (Multi-Purpose Vehicle) / Minivan

Competitors:

Hyundai Trajet, Kia Carnival (Sedona), Mitsubishi Space Wagon, Renault Scenic, Nissan Almera Tino

Appeal:

Spacious interior, flexible seating configurations, practical for families, affordable price point.

📋 Manual Details

Market Focus:

Global (specifically Europe and Asia where Rezzo was sold)

Estimated Pages:

1000+

Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine management (ECU), automatic and manual transmissions, driveline components (axles, driveshafts)

Chassis:

Suspension (front and rear), steering system, braking system (hydraulic, ABS), wheels and tires

Body And Electrical:

Body repair, interior components, HVAC (heating, ventilation, air conditioning), electrical system (wiring diagrams, lighting, power accessories, charging system, starter system), airbags, body control module (BCM)

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, spark plug service, belt replacement

Repair:

Engine overhaul, transmission repair, brake caliper replacement, suspension component renewal, electrical component diagnosis and repair, body panel repair

Troubleshooting:

Diagnostic procedures for common faults, fault code interpretation (OBD-II related where applicable), symptom-based troubleshooting guides

Depth:

Comprehensive: Includes detailed diagnostic procedures, repair instructions with torque specifications, component removal and installation, and wiring schematics.

📊 Manual Specifications

Quality:

High-resolution, searchable PDF with selectable text for easy navigation and printing.

Suitability:

Printable on demand, optimized for clarity of diagrams and text.

Digital Format:

N/A (Digital Download)

Digital Format:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code Options:

T20SED, T22SED (commonly found)

Displacement 2.0L:

1998 cc

Displacement 2.2L:

2171 cc

Horsepower:

Approximately 115-125 PS (85-92 kW)

Torque:

Approximately 170-185 Nm

Horsepower:

Approximately 125-135 PS (93-100 kW)

Torque:

Approximately 190-205 Nm

Injection Type:

Multi-point Fuel Injection (MPI)

Configuration:

Inline 4-cylinder, DOHC (Double Overhead Camshaft)

Type:

Water-cooled, pressurized system

Oil Capacity:

Approx. 4.0 - 4.5 Liters (check manual for exact specification)

Mechanism:

Timing belt (requires regular replacement as per schedule)

🔧 Transmission

Type:

5-speed Manual Transmission

Type:

4-speed Automatic Transmission

Automatic Modes:

Likely includes Park, Reverse, Neutral, Drive, and possibly overdrive or sport modes.

Dexron Iii:

Requires Dexron III (or equivalent) ATF. Check manual for exact specification.

Gear Oil:

API GL-4 or GL-5, SAE 75W-90 or 80W-90 manual transmission fluid. Check manual for exact specification.

📐 Dimensions

Approximate:

4200-4300 mm

Approximate:

1750-1800 mm

Approximate:

1650-1700 mm

Approximate:

2600-2700 mm

Capacity:

5-7 passengers (depending on configuration)

Configurable:

Highly configurable with fold-flat rear seats, offering substantial cargo space.

Approximate:

1400-1550 kg

Example:

205/65 R15, 215/55 R16 (verify with vehicle VIN)

Common:

5x114.3 (5 lug, 114.3mm bolt circle diameter) - verify with vehicle VIN

🛡️ Safety Features

Crash Test Data:

Limited publicly available official crash test data from major agencies like NHTSA/Euro NCAP for this specific model. Manufacturer specifications and internal testing data would be detailed in the manual.

ABS:

Anti-lock Braking System (ABS) typically standard on higher trims or optional.

Ebd:

Electronic Brakeforce Distribution (EBD) often integrated with ABS.

Airbags:

Driver and front passenger airbags standard. Side airbags may be optional on certain trims.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants, three-point seatbelts for rear occupants.

Iso Fix Anchors:

Likely equipped with ISOFIX (or LATCH) child seat anchor points in the rear seating positions.

💡 Technology Features

System Type:

Basic factory fitted radio with CD player and AM/FM tuner. Cassette player might be present on earlier models.

Speaker System:

Standard 4-6 speaker configuration depending on trim level.

Features:

Limited by modern standards. ABS and EBD were the primary electronic driver aids available.

Ports:

Typically lacks modern connectivity features like USB ports or Bluetooth as standard.

🔧 Maintenance

Recommendation:

Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 6-12 months, whichever comes first (check manual for specific engine oil).

Recommendation:

Inspect every 15,000 miles (24,000 km), replace as needed or at 30,000-45,000 miles (48,000-72,000 km).

Recommendation:

Replace approximately every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type (copper, platinum, iridium).

Recommendation:

Critical component. Replace every 50,000 - 70,000 miles (80,000 - 112,000 km) or 5-7 years, as failure can cause catastrophic engine damage. Includes idler pulleys and tensioners.

Type:

Ethylene Glycol based coolant. Use a 50/50 mix of coolant and distilled water. Specify GM Dex-Cool or equivalent if applicable, consult manual.

Type:

DOT 3 or DOT 4 brake fluid. Always use fresh, sealed fluid.

Engine Performance:

Potential for rough idle, misfires due to aging ignition components (spark plugs, wires), or fuel injector issues. Timing belt failure is a major concern if not replaced on schedule.

Transmission Shifting:

Automatic transmission can exhibit delayed shifting or harsh engagement if fluid is old or low, or if internal clutch packs are worn.

Electrical System:

Common issues can include aging battery, alternator, starter motor, or issues with power window regulators and central locking mechanisms. Wiring harness chafing can also occur.

Suspension Components:

Wear and tear on bushings, ball joints, and shock absorbers leading to knocking noises and poor handling.

Exhaust System:

Rusting and leaks in the exhaust manifold, catalytic converter, and mufflers due to age and environmental factors.

Approximate:

4.0 Liters (4.2 US Quarts) with filter change

Approximate:

4.5 Liters (4.8 US Quarts) with filter change

Generic Oem Equivalent:

Example: ACDelco PF2057 or equivalent. Always verify with parts catalog for specific engine.

Generic Oem Equivalent:

Example: Fram CA5377 or equivalent. Always verify with parts catalog for specific engine.

📚 Vehicle History

Parent Company:

Daewoo was a South Korean conglomerate, later acquired by General Motors.

Platform Basis:

Based on the Daewoo Nubira platform, adapted for an MPV body style. Also known as the Chevrolet Rezzo in some markets.

Manufacturing Location:

South Korea, potentially other GM-affiliated plants.

Initial Launch:

Launched in 2000 as a successor to the Daewoo Espero wagon and other Daewoo models.

🏆 Awards & Recognition

Market Feedback:

Generally received positive feedback for practicality and value for money in its segment, though often overshadowed by more established brands. Specific awards are unlikely.

Consumer Satisfaction:

Variable depending on market and specific model year, often affected by long-term reliability perceptions compared to Japanese or European competitors.

Emissions Compliance:

Designed to meet emissions standards applicable at the time of manufacture in its target markets (e.g., Euro III, EPA standards).