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Aprilia Pegaso 650 2000 Service Repair Manual

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The Pegaso 650, a versatile dual-sport motorcycle from the 2000 model year, combines capable performance for both commuting and light off-road excursions. Known for its distinctive styling and a robust...
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Tipo: Motorcycle
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SKU: 148780
Aprilia Pegaso 650 2000 Service Repair Manual
The Pegaso 650, a versatile dual-sport motorcycle from the 2000 model year, combines capable performance for both commuting and light off-road excursions. Known for its distinctive styling and a robust single-cylinder engine, this model offers a balanced blend of practicality and adventure. Its engineering, rooted in racing heritage, emphasizes reliability and rider engagement, making it a popular choice within its segment, often compared to competitors like the BMW F650GS and Kawasaki KLR650. The steel trellis frame and adjustable suspension contribute to its adaptable handling characteristics across various terrains. This comprehensive service and repair manual is designed for professional technicians and experienced DIY mechanics, providing in-depth guidance for the Pegaso 650 (2000). It covers all essential maintenance procedures, from routine oil changes and filter replacements to detailed engine disassembly, transmission servicing, and electrical system diagnostics. Troubleshooting guides and step-by-step repair instructions are included for all major systems, including the engine, brakes, chassis, and bodywork. This manual serves as an authoritative resource to ensure the optimal performance, longevity, and safety of your Pegaso 650.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650
Year:
2000
Codes
Engine Code:
Could vary by specific market/variant, typically a Rotax designation
👋 Introduction
Market Position
Category:
Dual-sport / Adventure motorcycle
Segment:
Mid-size adventure touring, suitable for commuting and light off-road use
Competitive Analysis
Key Competitors:
BMW F650GS, Kawasaki KLR650, Honda Transalp, Yamaha Ténéré
Key Features
Engine Type:
Single-cylinder, liquid-cooled, 4-stroke
Frame Type:
Steel trellis frame
Suspension Front:
Telescopic fork
Suspension Rear:
Monoshock, adjustable preload
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair procedures for the Aprilia Pegaso 650 (2000 model year)
Target Audience:
Professional Technicians and experienced DIY mechanics
Page Count
Estimated Pages:
Likely 300-500 pages, typical for a comprehensive service manual
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, tuning, diagnostics, cooling system, lubrication system, fuel system, ignition system, exhaust system
Transmission:
Gearbox operation, clutch assembly, shift mechanism, lubrication
Chassis:
Frame inspection, suspension (front fork, rear shock absorber), steering system, wheels, tires
Brakes:
Brake system components (master cylinder, calipers, lines, pads), bleeding procedures, hydraulic system
Electrical:
Wiring diagrams, lighting system, battery, starter motor, alternator, instrumentation, ignition switch, fault diagnosis
Bodywork:
Fairings, body panels, seat, fuel tank, fenders, lighting components
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug service, brake pad inspection
Troubleshooting:
Diagnostic procedures for common faults and issues, symptom-based troubleshooting guides
Repair:
Step-by-step instructions for component removal, repair, and reinstallation
Diagnostics:
Procedures for diagnosing electrical and mechanical faults, testing components
Technical Depth
Depth:
In-depth coverage suitable for complete overhauls, engine rebuilds, and advanced electrical troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick access to information
Print Quality
Printability:
Designed for clear printing, allowing users to create a physical copy
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, 4-valve, DOHC, liquid-cooled
Displacement:
652 cc (39.8 cu in)
Bore X Stroke:
100 mm x 83 mm (Approximate, verify in manual)
Compression Ratio:
10.0:1 (Typical for this engine)
Performance
Horsepower:
Approx. 48-50 hp @ 7000 rpm (Verify in manual)
Torque:
Approx. 57 Nm (42 lb-ft) @ 5200 rpm (Verify in manual)
Fuel System
Fuel Delivery:
Carbureted (likely Mikuni BSR40 or similar) or early EFI depending on market
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Type:
Mineral or Semi-synthetic motorcycle oil, SAE 10W-40 or 15W-50 (Verify specific recommendation in manual)
Oil Capacity:
Approx. 2.5 - 3.0 liters with filter change (Verify in manual)
Cooling System
Coolant Type:
Ethylene glycol based antifreeze mixture (typically 50/50 with distilled water)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain drive
📐 Dimensions
Exterior
Length:
Approx. 2150 mm (Verify in manual)
Width:
Approx. 850 mm (Handlebar width, Verify in manual)
Height:
Approx. 1300 mm (Verify in manual)
Wheelbase:
Approx. 1475 mm (Verify in manual)
Weights
Dry Weight:
Approx. 170 kg (Verify in manual)
Wet Weight:
Approx. 185-190 kg (Verify in manual)
Fuel Capacity:
Approx. 14 liters (including reserve, Verify in manual)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle, not subject to automotive crash tests)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Dual piston caliper front, single piston caliper rear (typical)
Lighting:
Halogen headlight, LED taillight, turn signals
Passive Features
Frame Construction:
Steel trellis frame for rigidity and rider protection
Engine Guard:
Optional, but recommended for off-road use
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, trip meter, and indicator lights
Driver Assistance
ABS:
Not typically standard on this model year, optional depending on market variant.
Connectivity
Charging Port:
Not typically fitted as standard, but can be retrofitted.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 km or annually (Verify specific interval in manual)
Air Filter Cleaning:
Every 3,000-6,000 km (Verify in manual)
Spark Plug Replacement:
Every 6,000-10,000 km (Verify in manual)
Valve Clearance Check:
Every 10,000-12,000 km (Verify in manual)
Fluid Specifications
Fork Oil Type:
Specific viscosity oil, e.g., SAE 10W (Verify in manual)
Brake Fluid Type:
DOT 4 (Verify in manual)
Known Issues
Potential Issues:
Electrical connectors, regulator/rectifier, carburation tuning, general wear and tear on components over time. Specific issues would be detailed in the manual's troubleshooting section.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in racing and sport motorcycles.
Model Evolution
Pegaso Lineage:
The Pegaso line has been Aprilia's offering in the dual-sport segment, known for its versatility and distinctive styling.
Production
Production Period:
The Pegaso 650 was produced across several generations, with the 2000 model representing a specific iteration.
🏆 Awards & Recognition
Recognitions
Awards:
Specific industry awards for this model year are not widely documented, but Aprilia motorcycles generally receive recognition for their performance and design.
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