KTM 125 200 SX MXC EXC 2000 Repair Service Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

This manual covers the 125 SX, 200 SX, 125 MXC, 200 MXC, 125 EXC, and 200 EXC models from the year 2000. These competition motorcycles are renowned for their lightweight...

22 people are viewing this right now

Tipo: Motorcycle

Proveedor:

SKU: 57854

Etiquetas: 125 200 2000 EXC KTM Misc Motorcycle Motorcycles MXC SX

Variantes de producto

Descripción

This manual covers the 125 SX, 200 SX, 125 MXC, 200 MXC, 125 EXC, and 200 EXC models from the year 2000. These competition motorcycles are renowned for their lightweight design, agile handling, and potent two-stroke engines, engineered for demanding off-road conditions. A strong heritage in racing and its "Ready to Race" philosophy are evident in the performance and reliability of these machines, making them a popular choice for enthusiast riders and racers alike. This comprehensive service and repair manual provides detailed information for professional technicians and experienced DIY mechanics. It covers all aspects of maintenance, including routine service, major overhauls, troubleshooting, and diagnostics. Key areas include in-depth procedures for the engine, transmission, chassis, suspension, brakes, and electrical system, along with technical specifications and necessary special tools. The manual's goal is to ensure owners can effectively maintain and repair their vehicles, maximizing performance and longevity.

🏷️ Basic Information

Identification

Make:

Model:

125 SX, 200 SX, 125 MXC, 200 MXC, 125 EXC, 200 EXC

Year:

Codes

Chassis Code Prefix:

Various depending on specific model (e.g., SX, EXC, MXC)

Engine Code Prefix:

Various depending on specific model and displacement

👋 Introduction

Market Position

Category:

Competition Motorcycles (Motocross, Enduro, Cross-Country)

Target Demographic:

Enthusiast riders, racers, and off-road recreational users

Competitive Analysis

Key Competitors:

Yamaha YZ125, Honda CR125R, Suzuki RM125, Kawasaki KX125; similar displacement models from other European manufacturers

Key Features

Vehicle Characteristics:

Lightweight, agile, potent 2-stroke engines, high-performance suspension, designed for demanding off-road conditions

Manual Value Proposition:

Provides in-depth knowledge for maintaining peak performance and ensuring longevity of these specialized off-road machines

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service, repair, and maintenance for KTM 125/200 SX, MXC, EXC models

Secondary Coverage:

Troubleshooting, diagnostics, specifications, and overhaul procedures

Page Count

Estimated Page Count:

Likely 300-500 pages (typical for comprehensive service manuals of this era)

Manual Type

Type:

Service and Repair Manual

Target Audience:

Professional technicians and experienced DIY mechanics

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, tuning, lubrication, cooling system, fuel system (carburetor), exhaust system

Transmission:

Gearbox disassembly, assembly, inspection, clutch operation, lubrication

Chassis And Frame:

Frame inspection, swingarm, linkage, bearings, headstock bearings

Suspension:

Front fork (WP) servicing, rear shock absorber (WP) servicing, adjustments, seal replacement

Brakes:

Front and rear brake system maintenance, bleeding, caliper service, pad replacement, master cylinder service

Electrical System:

Ignition system, lighting, wiring diagrams, charging system, battery maintenance

Fuel System:

Carburetor (likely Keihin or Mikuni) disassembly, cleaning, jetting, fuel tank, petcock

Cooling System:

Radiator, hoses, coolant specifications, thermostat (if applicable)

Exhaust System:

Exhaust pipe and silencer maintenance, repacking (for 2-stroke expansion chambers)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug inspection/replacement, air filter cleaning

Major Overhaul:

Top-end rebuild (piston, rings, cylinder), bottom-end rebuild (crankshaft, bearings), gearbox overhaul

Troubleshooting:

Diagnosis of common problems, fault finding charts

Component Replacement:

Step-by-step guides for replacing various parts and sub-assemblies

Suspension Tuning:

Sag adjustment, compression and rebound damping adjustments

Carburetor Tuning:

Jetting procedures, idle speed adjustment, mixture screw settings

Technical Depth

Depth:

Comprehensive, covering everything from basic checks to complete engine and transmission rebuilds

Diagnostic Capabilities:

Detailed troubleshooting guides, wiring diagrams, component testing procedures

Special Tools:

Identification of required special tools for specific procedures

📊 Manual Specifications

File Format

Format:

Searchable:

Likely searchable text (common for professional PDF manuals)

Print Quality

Quality:

High-resolution, suitable for printing clear diagrams and text

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

2-stroke, single-cylinder

Displacement 125:

124.8 cc

Displacement 200:

193 cc

Bore Stroke 125:

54 mm x 54.5 mm (approximate)

Bore Stroke 200:

62.5 mm x 65 mm (approximate)

Cooling:

Liquid-cooled

Power Delivery:

Aggressive, high-revving powerband characteristic of 2-stroke performance engines

Performance

Horsepower 125:

Approximately 30-35 HP (varies by model and tuning)

Horsepower 200:

Approximately 38-42 HP (varies by model and tuning)

Fuel System

Carburetor Type:

Likely Keihin PWK or Mikuni VM series (specific size varies by model)

Fuel Type:

Unleaded gasoline (91-98 RON), mixed with 2-stroke oil

Mixing Ratio:

Typically 1:30 to 1:50 (oil:fuel), refer to manual for exact specification

🔧 Transmission

Standard

Type:

6-speed constant mesh

Optional

Optional Transmission:

Features

Clutch:

Wet multi-disc clutch (hydraulic actuation)

Gear Ratios:

Specific ratios detailed within the manual, crucial for performance tuning

Transmission Oil Spec:

Specific gear oil type (e.g., SAE 80 or 10W-40 motorcycle gear oil), consult manual for exact specification and capacity

📐 Dimensions

Exterior

Wheelbase:

Varies by model (approx. 1440-1455 mm)

Seat Height:

Varies by model (approx. 950-960 mm)

Weights

Dry Weight:

Varies by model (approx. 95-105 kg)

Fuel Tank Capacity:

Approximately 7-9 liters

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Off-road motorcycles are not typically subjected to road vehicle safety crash tests)

Active Features

Braking System:

Hydraulic disc brakes front and rear (component supplier typically Brembo or Formula)

Tires:

Off-road knobby tires (specific sizes detailed in manual)

Passive Features

Handguards:

Standard on many models for hand protection and lever protection

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic off-road motorcycles)

Driver Assistance

Driver Assistance Systems:

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Frequency:

Every 10-15 hours of riding or annually, refer to manual for specific conditions.

Air Filter Cleaning:

After every few rides or more frequently in dusty conditions, as per manual.

Spark Plug Inspection:

Every 10-20 hours of riding, check for fouling and correct gap.

Top End Rebuild:

Recommended every 30-60 hours of riding for optimal performance, or as indicated by symptoms.

Transmission Oil Change:

Every 20-30 hours of riding or annually.

Fluid Specifications

Engine Oil Type:

2-stroke premix oil (e.g., Motorex, Castrol - specific grade per manual)

Cooling System Coolant:

Ethylene glycol based antifreeze/coolant mixture (50/50 ratio with distilled water is typical)

Fork Oil Type:

Specific fork oil viscosity (e.g., SAE 5W or 7.5W), capacity and level must be strictly adhered to as per manual.

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic brake fluid (confirm with manual).

Known Issues

Common Wear Items:

Piston rings, clutch plates, wheel bearings, steering head bearings, swingarm/linkage bearings, spark plugs, power valve components.

Carburetor Tuning Challenges:

Sensitivity to jetting changes based on altitude, temperature, and humidity; requires precise setup.

Suspension Maintenance:

Regular fork seal and oil changes are crucial for maintaining performance and preventing leaks.

📚 Vehicle History

Brand Heritage

Brand Focus:

KTM has a long-standing heritage in off-road motorcycle racing and performance, known for its 'Ready to Race' philosophy.

Model Evolution

Lineage:

These models represent KTM's strong presence in the competitive 125cc and 200cc off-road segments during the late 1990s and early 2000s, with continuous development in chassis, suspension, and engine performance.

Production

Manufacturing Location:

Austria (KTM AG)

🏆 Awards & Recognition

Recognitions

Model Awards:

While specific awards for these exact 2000 models are hard to pinpoint, KTM's off-road platforms have historically been highly regarded in motocross and enduro racing championships worldwide.

Ratings

Performance Ratings:

Consistently rated as highly competitive for their displacement classes in performance and handling by enthusiast publications of the era.

Certifications

Certifications:

N/A (Consumer product certification)