2000 Mercedes-Benz ML55 AMG Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML55 AMG Year: 2000 Codes Chassis Code: W163 Engine Code Designation: M113 E55 ML 👋 Introduction Market Position Vehicle Segment: Luxury Performance SUV...

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Tipo: Coches

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SKU: 331857

Etiquetas: 2000 Car Cars Mercedes Mercedes-benz Misc ML55 AMG

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Descripción

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

ML55 AMG

Year:

Codes

Chassis Code:

Engine Code Designation:

M113 E55 ML

👋 Introduction

Market Position

Vehicle Segment:

Luxury Performance SUV

Target Audience:

Enthusiasts, independent repair shops, Mercedes-Benz owners seeking detailed repair information.

Competitive Analysis

Competitors:

BMW X5 4.6is, Porsche Cayenne (later models), Audi RS Q3 (later models).

Key Features

Performance Focus:

Emphasis on the AMG-tuned V8 engine and enhanced chassis for superior performance.

Off-Road Capability:

Despite AMG enhancements, retains the ML-Class's base SUV utility and off-road potential.

📋 Manual Details

Coverage Areas

Manual Type:

Service & Repair Manual Software

Language:

English

Format:

Software/Digital

Page Count

Estimated Pages:

1000+

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul procedures, component testing, diagnostic charts, specifications.

Engine Electrical:

Ignition system, fuel injection system (ME 2.8), sensors, actuators, ECU diagnostics, wiring diagrams.

Transmission:

5-speed automatic transmission (722.6 variant), fluid service, torque converter, electronic control.

Drivetrain:

Front and rear drive axles, differentials, transfer case, driveshafts, CV joints.

Brakes:

Front and rear disc brakes, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid specifications, bleeding procedures.

Suspension:

Independent front suspension, independent rear suspension, shock absorbers, springs, control arms, bushings, alignment specifications.

Steering:

Power steering system, steering rack, power steering fluid, steering linkage.

Cooling System:

Radiator, water pump, thermostat, cooling fans, coolant specifications, capacity.

Fuel System:

Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP).

Exhaust System:

Exhaust manifolds, catalytic converters, mufflers, O2 sensors.

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, trim, glass, sunroof.

Body Interior:

Seating, dashboard, door panels, headliner, carpet, climate control vents.

HVAC System:

Air conditioning, heating, ventilation, blower motor, refrigerant, cabin air filter.

Electrical Systems:

Lighting (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn.

Safety Systems:

Airbags, seatbelts, SRS (Supplemental Restraint System) diagnostics.

Infotainment Audio:

Radio, CD player, navigation system (if equipped), speaker system.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, cabin), fluid checks and top-offs, tire rotations.

Troubleshooting Diagnostics:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics.

Component Repair:

Detailed step-by-step repair instructions for all major vehicle systems.

Component Replacement:

Replacement procedures for engine parts, transmission components, suspension parts, brake assemblies, body panels, etc.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all vehicle systems.

Torque Specifications:

Accurate torque values for all critical fasteners.

Special Tools:

Identification and usage of necessary special tools for specific repairs.

Technical Depth

Scope:

Comprehensive, from basic maintenance to complete engine and transmission overhauls.

Diagnostic Capability:

Advanced diagnostic procedures, including OBD-II scanner usage and specific system analysis.

Rebuild Procedures:

Detailed instructions for rebuilding engine, transmission, and differentials.

📊 Manual Specifications

File Format

Software Type:

Executable program or PDF with interactive features.

Searchability:

Full text searchable content for quick information retrieval.

Print Quality

Output Format:

Printable pages for convenient workshop use.

Binding Type

Physical Equivalent:

Equivalent to a professional shop manual with high-quality binding.

Paper Type

Physical Equivalent Paper:

Durable paper stock suitable for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated V8

Displacement:

5.4 Liters (5439 cc)

Bore X Stroke:

97.0 mm x 92.0 mm

Compression Ratio:

9.5:1

Valvetrain:

SOHC, 3 valves per cylinder (2 intake, 1 exhaust) with adjustable rockers.

Performance

Horsepower:

349 hp @ 5500 rpm

Torque:

391 lb-ft @ 3250-4500 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded (91+ Octane)

Engine Management System:

Bosch Motronic ME 2.8

Fluid Specifications

Engine Oil Type:

Mobil 1 0W-40 Synthetic (MB-Approval 229.5)

Coolant Type:

Mercedes-Benz Approved Antifreeze/Coolant (e.g., ZEREX G-05)

🔧 Transmission

Standard

Type:

5-speed Automatic with Touchshift

Transmission Code:

722.6 (NAG1)

Features

Gear Ratios:

1st: 3.59, 2nd: 2.19, 3rd: 1.42, 4th: 1.00, 5th: 0.73, Reverse: 3.17

Transfer Case:

Electronic 4MATIC All-Wheel Drive system

Fluid Specifications

Transmission Fluid Type:

MB-Approval 236.10 (e.g., Pentosin ATF1)

📐 Dimensions

Exterior

Length:

189.2 inches

Width:

75.0 inches

Height:

71.5 inches

Wheelbase:

111.0 inches

Ground Clearance:

8.0 inches (approx.)

Approach Angle:

32 degrees (approx.)

Departure Angle:

28 degrees (approx.)

Weights

Curb Weight:

4784 lbs

Gross Vehicle Weight Rating:

6450 lbs

Towing Capacity:

5000 lbs

Cargo

Cargo Volume Seats Up:

37.1 cubic feet

Cargo Volume Seats Down:

81.6 cubic feet

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

4/5 Stars

NHTSA Side Impact:

Not Rated (for this specific year/model)

Active Features

Stability Control:

ESP (Electronic Stability Program)

Traction Control:

ASR (Acceleration Slip Regulation)

Braking:

ABS (Anti-lock Braking System), Electronic Brake-force Distribution (EBD)

Passive Features

Airbags:

Frontal airbags for driver and passenger, front side-impact airbags.

Seatbelts:

3-point inertia-reel seatbelts with pretensioners and force limiters.

💡 Technology Features

Infotainment

Audio System:

Premium sound system, often with a cassette deck and CD player.

Navigation:

Optional COMAND (Cockpit Management and Navigation Device) with GPS navigation.

Driver Assistance

Parking Sensors:

Optional PARKTRONIC parking assist system.

Connectivity

Telematics:

Pre-wiring for optional telematics and satellite radio.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 miles or 12 months, whichever comes first (with synthetic oil).

Transmission Fluid Service:

Recommended every 40,000 to 60,000 miles, or as per vehicle's specific service indicator.

Engine Air Filter:

Replace every 30,000 miles or as needed based on driving conditions.

Cabin Air Filter:

Replace every 15,000 to 20,000 miles or annually.

Spark Plugs:

Replace every 100,000 miles (platinum or iridium type recommended).

Fluid Specifications

Brake Fluid Type:

DOT 4 (or DOT 4 Plus, MB-Approval 331.0)

Power Steering Fluid:

Mercedes-Benz Power Steering Fluid (or Pentosin CHF 11S)

Known Issues

Oil Leaks:

Valve cover gaskets, oil pan gaskets, and rear main seal can be prone to leaks over time.

Cooling System:

Plastic coolant reservoir can become brittle and crack; water pump seals may fail.

Electronic Modules:

Certain electronic control units (e.g., transmission control module) can experience failures.

Suspension Components:

Control arm bushings and ball joints can wear out, leading to steering looseness or clunks.

Exhaust Manifold:

Exhaust manifold studs can break, leading to exhaust leaks.

HVAC System:

Blend door actuators can fail, affecting temperature control.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mercedes-Benz, known for luxury, engineering, and safety since its inception.

Model Evolution

Platform:

Based on the W163 M-Class platform, introduced in 1997.

Amg Development:

The ML55 AMG was developed by Mercedes-AMG to offer a high-performance variant of the popular M-Class SUV.

Production Years:

ML55 AMG produced from 1999 to 2003 for the W163 generation.

Production

Manufacturing Location:

Tuscaloosa, Alabama, USA (for the W163 platform)

🏆 Awards & Recognition

Recognitions

Performance Title:

Often cited as one of the fastest production SUVs of its era.

Ratings

Consumer Reports:

While Consumer Reports ratings for this era were mixed for the base ML-Class, the AMG version was appreciated for its performance.