POLARIS SCRAMBLER 400 2X4 & 4X4 ATV 2000 ATV Service Repair Manual

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Tipo: Atv

Proveedor:

SKU: 92712

Etiquetas: 2000 ATV Polaris Powersports SCRAMBLER 400 2X4 SCRAMBLER 400 4X4 Scrambler Models

Variantes de producto

Descripción

The Scrambler 400 2x4 & 4x4, produced in 2000, is a performance-oriented sport all-terrain vehicle (ATV) known for its aggressive styling and capable engine. Building on an established reputation, this model was designed to compete in the sport ATV segment, offering versatility for both trail riding and dynamic sport use. Its engineering focused on delivering a powerful and responsive riding experience, characteristic of a commitment to performance and rider enjoyment. This comprehensive service repair manual provides detailed instructions for the maintenance, troubleshooting, and repair of the 2000 Scrambler 400 2x4 & 4x4 ATV. It covers essential systems including the powertrain, chassis, and electrical components, offering step-by-step procedures for engine service, transmission upkeep, brake system maintenance, and suspension adjustments. The manual is designed to assist owners and technicians in keeping the vehicle in optimal condition, ensuring reliability and longevity through clear guidance and factory-level technical information.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Scrambler 400 2x4 & 4x4

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Product Name:

POLARIS SCRAMBLER 400 2X4 & 4X4 ATV 2000 ATV Service Repair Manual

👋 Introduction

Market Position

Market Segment:

Performance-oriented sport ATV

Competitive Analysis

Competitors:

Yamaha Warrior 350, Suzuki Warrior 300 (at the time of release)

Key Features

Features:

Aggressive styling, powerful engine, capable of both 2x4 and 4x4 operation, versatility for trail riding and sport use.

Manual Purpose

Purpose:

To provide technicians and owners with detailed instructions for servicing, maintaining, and repairing the Polaris Scrambler 400 ATV.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics

Page Count

Estimated Page Count:

Comprehensive (Specific count not provided, but implied to cover all listed chapters)

Manual Type

Type:

Factory Service Manual / Workshop Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Transmission, Driveline/Axle, Transaxle

Chassis:

Suspension, Brakes, Steering, Body

Electrical:

Electrical System, Wiring Diagrams

Accessories:

Accessories (Coverage for factory-installed accessories)

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, lubrication, filter replacement

Repair:

Component-level repair, disassembly, reassembly, adjustments

Troubleshooting:

Diagnostic procedures, fault identification, corrective actions

Technical Depth

Depth:

Comprehensive factory-level diagnostics and repair procedures, suitable for qualified mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

Format:

Portable Document Format (PDF)

Print Quality

Printability:

Full Printable

Zoom Functionality

Zoom:

Zoom IN/OUT enabled for detailed viewing of diagrams and illustrations

Binding Type

Binding:

Digital Download (PDF)

Paper Type

Paper Type:

Not Applicable (Digital Format)

Software Requirements

Reader:

Adobe PDF Reader

Unzipping Tool:

WinZip (or compatible archiving software)

⚙️ Engine Specifications

Primary Engine

Type:

2-stroke, liquid-cooled

Displacement:

398cc (24.3 cubic inches)

Bore X Stroke:

80mm x 78mm (approximate, verify with manual for exact spec)

Carburetion:

Mikuni VM34SS (Single Carburetor)

Ignition:

CDI (Capacitor Discharge Ignition)

Performance

Horsepower:

Approximately 34 HP (at flywheel, verify with manual for exact spec)

Torque:

Not explicitly stated in product info, but expected to be robust for its class.

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Mixture:

Pre-mix (50:1 ratio of gasoline to 2-stroke oil)

Fuel Tank Capacity:

3.2 gallons (12.1 liters) (typical for this model, verify with manual)

🔧 Transmission

Standard

Type:

Automatic (CVT - Continuously Variable Transmission)

Gear Selection:

High, Low, Neutral, Reverse

Features

Drive System:

Shaft drive (2x4 or 4x4 depending on model variant)

Final Drive:

Gear reduction

📐 Dimensions

Exterior

Length:

71.5 inches (181.6 cm) (typical for this model, verify with manual)

Width:

45.5 inches (115.6 cm) (typical for this model, verify with manual)

Height:

42.7 inches (108.5 cm) (typical for this model, verify with manual)

Weights

Dry Weight:

460 lbs (208.7 kg) (approximate for 4x4 model, verify with manual)

Ground Clearance:

10.5 inches (26.7 cm) (typical for this model, verify with manual)

🛡️ Safety Features

Ratings

Atv Safety:

General ATV safety guidelines and rider responsibilities are critical. Refer to manual for specific precautions.

Active Features

Braking System:

Hydraulic disc brakes (front and rear) - specific caliper and rotor sizes detailed in manual.

Passive Features

Handling:

Independent front suspension and swingarm rear suspension designed for stability and control.

💡 Technology Features

Infotainment

Features:

Basic instrumentation (speedometer, odometer, indicator lights). No advanced infotainment systems.

Driver Assistance

Features:

No electronic driver assistance systems. Focus on mechanical function and rider control.

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change Engine:

Refer to manual for specific interval (typically based on hours of operation or mileage).

Spark Plug Replacement:

Refer to manual for specific interval (e.g., 100 hours or annually).

Air Filter Cleaning:

Regular cleaning/replacement recommended, especially in dusty conditions. Specific interval in manual.

Fluid Specifications

Engine Oil Type:

API-TC certified 2-stroke oil for pre-mix. Manual specifies exact grade and brand recommendations.

Coolant Type:

Ethylene glycol based antifreeze/coolant. Manual specifies mix ratio and capacity.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Manual specifies exact type and bleed procedure.

Known Issues

Common Wear Items:

CVT belt wear, carburetor jetting, fuel line integrity, starter solenoid issues are common for ATVs of this era. Manual provides solutions.

Maintenance Schedule

Schedule Coverage:

Detailed daily, weekly, monthly, and annual maintenance checks and tasks are outlined.

📚 Vehicle History

Brand Heritage

Manufacturer:

Polaris Industries Inc.

Model Evolution

Predecessors:

Polaris trail boss, Trail Blazer series.

Development:

The Scrambler 400 represented Polaris's push into more performance-oriented, aggressive sport ATVs, building on the success of their utility and trail models.

Production

Production Period:

The 400cc engine platform was popular throughout the late 1990s and early 2000s for Polaris.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Polaris models from this era generally received positive reviews for performance and capability in their respective segments. Specific awards for the 2000 Scrambler 400 not detailed in product info.