Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Value Proposition:
Inexpensive way to keep vehicle working properly, comprehensive resource
Manual Advantage:
Directly from factory, complete disassembly basis for instructions
Content Structure:
Numbered instructions, detailed substeps, notes, cautions, warnings, numbered table of contents
Navigation:
Easy to use numbered table of contents for fast information retrieval
Engine:
Complete overhaul, diagnostics, tuning, performance enhancement
Transmission:
Disassembly, assembly, troubleshooting, maintenance
Fuel System:
Carburetor systems, fuel pump, fuel lines, fuel tank maintenance and repair
Ignition System:
Ignition timing, coil replacement, spark plug specifications, troubleshooting
Electrical System:
Wiring diagrams, component testing, troubleshooting, battery, charging system, lighting
Chassis:
Frame inspection, steering head bearings, suspension components (front forks, rear shock absorber)
Brakes:
Hydraulic system, caliper maintenance, pad replacement, disc inspection, bleeding procedures
Cooling System:
Radiator, hoses, coolant specifications, fan operation (if applicable)
Exhaust System:
Muffler replacement, header pipe inspection, gasket replacement
Wheels And Tires:
Tire pressure specifications, wheel bearing maintenance, rim inspection
Bodywork And Fairings:
Panel removal, installation, care, and repair
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, lubrication
Troubleshooting:
Systematic diagnosis of common and uncommon issues, diagnostic charts
Repair:
Step-by-step instructions for component repair and replacement
Overhaul:
Complete disassembly and reassembly of major components, including engine and transmission
Diagnostics:
Electrical system diagnostics, engine performance diagnostics
Adjustments:
Carburetor synchronization, valve clearance adjustment, clutch adjustment, throttle cable adjustment
Electrical Diagnostics:
Troubleshooting electrical faults with detailed wiring diagrams
Depth Of Information:
Complete factory service information, suitable for both DIY and professional mechanics
Detail Level:
Hundreds of photos and illustrations, detailed substeps, notes, cautions, and warnings
Illustration Quality:
Detailed illustrations, drawings, and photos with enlarged insets for critical parts
Engine Type:
Liquid-cooled, DOHC, 12-valve, Inline 3-cylinder
Displacement:
885cc (900cc class)
Bore X Stroke:
71.5 mm x 71.4 mm (typical for this engine family)
Compression Ratio:
9.4:1 (typical for this engine family)
Horsepower:
Approx. 97 hp @ 7700 rpm (typical for this model)
Torque:
Approx. 72 lb-ft @ 5400 rpm (typical for this model)
Carburetion:
Triple Mikuni BST30 constant velocity carburetors
Fuel Type:
Unleaded gasoline (95 octane or higher recommended)
Oil Change Interval:
Every 6,000 miles (9,600 km) or 12 months
Valve Clearance Check:
Every 12,000 miles (19,200 km)
Chain Lubrication And Adjustment:
Every 600 miles (960 km) and as needed
Engine Oil Type:
SAE 10W/40 API SG or higher (JASO MA compatible)
Engine Oil Capacity:
Approx. 4.5 liters (4.8 US qt) with filter change
Coolant Type:
Ethylene glycol-based antifreeze (50% mixture with distilled water)
Common Wear Item:
Cam chain tensioner (potential for wear and noise)
Carburetor Tuning:
Can require periodic synchronization and jetting adjustments for optimal performance
Electrical Connections:
Corrosion at connectors can be an issue if not maintained, especially in humid climates