2001-2002 Mitsubishi Pajero Montero Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Montero Model Years Covered: 2001-2002 Codes Platform Code: NS/NT/NW 👋 Introduction Market Position Segment: Mid-size SUV (Sport Utility Vehicle) Usp: Rugged off-road...

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Tipo: Coches

Proveedor:

SKU: 245141

Etiquetas: 2001 2002 Car Cars Misc Mitsubishi Montero Pajero

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Descripción

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Pajero Montero

Model Years Covered:

2001-2002

Codes

Platform Code:

NS/NT/NW

👋 Introduction

Market Position

Segment:

Mid-size SUV (Sport Utility Vehicle)

Rugged off-road capability, comfortable on-road manners, spacious interior

Competitive Analysis

Key Competitors:

Toyota 4Runner, Ford Explorer, Jeep Grand Cherokee, Nissan Pathfinder

Key Features

Off Road Systems:

Available Super Select 4WD-II system with locking center differential and low-range gearing

Interior Comfort:

Spacious seating for up to seven passengers (optional third row), premium interior materials

Powertrain Options:

Smooth and powerful V6 engines, robust automatic and manual transmissions

📋 Manual Details

Coverage Areas

Primary Market:

North America (for Montero), Global (for Pajero)

Engine Variants Covered:

3.5L V6 (6G74), 3.8L V6 (6G75)

Chassis Types Covered:

Short Wheelbase (SWB) / 2-Door, Long Wheelbase (LWB) / 4-Door

Transmission Types Covered:

4-Speed Automatic, 5-Speed Manual

Page Count

Estimated Page Count:

1500-2000+ (comprehensive factory manual)

Manual Type

Type:

Factory Service Manual (FSM)

Function:

Diagnosis, Repair, Maintenance, Overhaul, Wiring Diagrams

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, crankshaft, pistons, lubrication system, cooling system, timing system, intake/exhaust manifolds

Engine Performance:

Fuel injection system (MPI), ignition system, emission control systems (EGR, PCV), turbocharger (if applicable), engine control module (ECM) diagnostics

Transmission Drivetrain:

Automatic transmission (INVECS-II), manual transmission, transfer case (Super Select 4WD-II), drive shafts, axles, differentials

Brakes:

Front/rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake system

Suspension Steering:

Front independent suspension (double wishbone), rear multi-link suspension, power steering system, steering column, wheel alignment specifications

Electrical Electronics:

Battery, charging system (alternator), starting system, lighting system, instrument cluster, power windows, power locks, mirrors, wipers, horn, immobilizer

HVAC:

Air conditioning system, heater, ventilation, blower motor, climate control modules

Body Chassis:

Frame, body panels, doors, hood, tailgate, bumpers, interior trim, glass, seals

Safety Restraint:

Airbag system (SRS), seat belt systems

Wheels Tires:

Wheel specifications, tire pressure recommendations, rotation procedures

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement

Troubleshooting Diagnostics:

OBD-II diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing procedures, wiring harness continuity checks

Repair Procedures:

Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair

Installation Procedures:

Component replacement, accessory installation guidelines

Specifications Data:

Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters

Technical Depth

Depth Level:

Comprehensive (from basic fluid changes to complete engine/transmission rebuilds)

Diagnostic Capabilities:

Advanced diagnostic strategies, sensor data interpretation, actuator testing

Wiring Diagrams:

Detailed electrical circuit diagrams for all systems

📊 Manual Specifications

File Format

Searchability:

Searchable text for quick information retrieval

Compatibility:

Compatible with most PDF readers (Adobe Acrobat, etc.)

Print Quality

Resolution:

High-resolution scans for clear diagrams and text

Readability:

Designed for readability on screen and for potential printing

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Displacement 1:

3.5 liters (3497 cc)

Configuration 1:

SOHC V6

Horsepower 1:

Approximately 197-200 hp @ 5000-5200 rpm

Torque 1:

Approximately 225-230 lb-ft @ 3500-4000 rpm

Bore Stroke 1:

91.1 mm x 87.4 mm

Compression Ratio 1:

8.9:1

Engine Variants

Engine Code 2:

Displacement 2:

3.8 liters (3828 cc)

Configuration 2:

SOHC V6 (later models may have MIVEC)

Horsepower 2:

Approximately 215-230 hp @ 5000-5200 rpm

Torque 2:

Approximately 245-255 lb-ft @ 3750-4000 rpm

Performance

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug (COP) or coil-near-plug (CNP)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic (INVECS-II)

Optional

Transmission Type:

5-Speed Manual

Features

Automatic Features:

Sport Mode, Winter Mode

Transfer Case:

Super Select 4WD-II system

Transfer Case Modes:

2H (2WD High), 4H (4WD High), 4HLC (4WD High with Locked Center Differential), 4LLC (4WD Low with Locked Center Differential)

📐 Dimensions

Exterior

Length Lwb:

Approx. 189.1 inches (4803 mm)

Width:

Approx. 71.3 inches (1811 mm)

Height:

Approx. 71.1 inches (1806 mm)

Wheelbase Lwb:

Approx. 109.4 inches (2780 mm)

Interior

Passenger Capacity:

5-7 passengers

Cargo

Cargo Volume Behind 2Nd Row:

Varies by configuration, substantial for its class

Weights

Curb Weight Approx:

4400-4800 lbs (2000-2180 kg)

Towing Capacity Approx:

5000 lbs (2268 kg)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

4/5 Star (for 4-door models)

Active Features

Standard

Standard

Traction Control:

Optional/Available on some trims

Passive Features

Airbags:

Driver and front passenger airbags standard

Seatbelts:

3-point front and rear seat belts, pre-tensioners for front belts

Frame Construction:

Body-on-frame construction for durability and off-road integrity

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional premium audio systems (e.g., Rockford Fosgate on higher trims)

Navigation:

Optional factory or aftermarket navigation systems

Driver Assistance

Cruise Control:

Standard

Stability Control:

Available on some later models or higher trims

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors

Remote Keyless Entry:

Available on most trims

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6 months, depending on driving conditions and oil type used (refer to manual for specifics).

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km)

Spark Plug Replacement:

Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on plug type (copper vs. iridium)

Timing Belt Replacement:

Crucial: Check manual. Typically around 60,000 - 90,000 miles (96,000 - 144,000 km) for interference engines.

Fluid Specifications

Engine Oil Type:

API SG, SH, or SJ certified, viscosity grade 5W-30 or 10W-30 (check manual for exact recommendations)

Engine Oil Capacity:

Approx. 4.5-5.0 quarts (4.3-4.7 liters) with filter change for 3.5L V6

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze/coolant)

Transmission Fluid Type Auto:

DIA QUEEN ATF SP-III (or equivalent ATF DEXRON III/MERCON equivalent)

Transmission Fluid Capacity Auto:

Approx. 7.0-7.5 quarts (6.6-7.1 liters) for dry fill (check manual)

Transmission Fluid Type Manual:

API GL-4 or GL-5 gear oil, viscosity 75W-90

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Power Steering Fluid Type:

Dexron III (or equivalent ATF)

Known Issues

Common Complaint 1:

Rear differential leaks (seals)

Common Complaint 2:

Headlight condensation/fogging

Common Complaint 3:

Catalytic converter failure (pre-mature)

Common Complaint 4:

Front CV joint wear/clicking noise

Common Complaint 5:

Minor electrical gremlins (window motors, door locks)

Common Complaint 6:

Timing belt replacement is critical to avoid severe engine damage

📚 Vehicle History

Brand Heritage

Brand Origin:

Mitsubishi Motors, Japan

Heritage Focus:

Long history of producing capable off-road vehicles, including the Pajero's Dakar Rally success

Model Evolution

Generation Covered:

Third Generation Pajero/Montero (1999-2006)

Design Changes For Model Years:

This period saw minor styling updates and potential introduction or refinement of powertrain options (e.g., the 3.8L engine in later years).

Production

Manufacturing Plant:

Primarily Japan (Pajero), potentially North America (Montero) depending on specific market configurations.

🏆 Awards & Recognition

Recognitions

Off Road Accolades:

Pajero variants have a strong history of winning the Dakar Rally, lending credibility to the vehicle's off-road prowess.

Ratings

Consumer Reviews:

Generally well-regarded for its durability, off-road capability, and comfortable ride, though fuel economy can be a concern.

Certifications

Emissions Compliance:

Compliant with prevailing emissions standards for the respective model years.