Target Audience:
Owners and independent repair shops of Husqvarna TE, TC, and SMR 570 models
Advantage:
Provides factory-level information at a fraction of the cost of dealer-supplied manuals, with unlimited access
Completeness:
Factory service manual, covering all repair, servicing, and troubleshooting procedures
Usability:
Designed for ease of use with clear instructions and visuals
Engine:
Complete engine overhaul, internal components, valve train, piston assembly, crankshaft, oil pump, timing system
Fuel System:
Carburetor (Mikuni VM series likely for this era), fuel pump, fuel lines, fuel tank inspection and cleaning
Ignition System:
CDI unit, ignition coil, spark plug, wiring diagrams, troubleshooting ignition faults
Cooling System:
Radiator, fan, coolant hoses, thermostat, coolant type and capacity
Transmission:
Gearbox disassembly, assembly, gear selection, clutch system (hydraulic or cable), clutch fluid, lubrication
Chassis Frame:
Frame inspection, alignment, welding points, subframe maintenance
Suspension:
Front forks (Marzocchi or WP likely), rear shock absorber, linkage system, seals, oil levels, adjustment procedures
Brakes:
Front and rear brake calipers, master cylinders, brake lines, brake fluid specifications, bleeding procedures, pad replacement, rotor inspection
Wheels And Tires:
Wheel bearing maintenance, spoke tensioning, tire pressure recommendations, tire installation
Electrical System:
Wiring diagrams, battery maintenance, lighting system, starter motor, fuse locations, troubleshooting electrical faults
Exhaust System:
Muffler, header pipe, mounting, gasket replacement
Bodywork:
Fairings, seat, tank cover, fenders, mounting hardware, decal application
Routine Maintenance:
Oil change, filter replacement, chain adjustment, air filter cleaning/replacement, spark plug service, lubrication points
Troubleshooting:
Step-by-step diagnostic procedures for common issues, fault finding charts
Repair Procedures:
Detailed instructions for component removal, disassembly, inspection, repair, and reassembly
Assembly Instructions:
Exploded views and diagrams for correct component placement and torque specifications
Specifications:
Torque values, clearances, fluid capacities, tolerances, measurements
Detail Level:
Comprehensive, suitable for professional mechanics and advanced DIY users
Diagrams:
Hundreds of detailed photos and exploded diagrams
Illustrations:
High-quality illustrations demonstrating procedures
Engine Type:
Single-cylinder, four-stroke
Displacement:
Approx. 570cc (specific variations may exist)
Bore X Stroke:
Refer to manual for exact specifications (typically around 97mm x 77mm for this displacement class)
Compression Ratio:
Refer to manual (likely in the 10:1 to 12:1 range)
Cylinder Head:
DOHC (Double Overhead Camshaft)
Horsepower:
Refer to manual (typically 45-55 HP for this era)
Torque:
Refer to manual (typically 40-50 lb-ft)
Carburetor Model:
Likely Mikuni VM series (e.g., VM38 or VM40) - specific size to be confirmed in manual
Fuel Type:
Unleaded gasoline
Engine Oil Type:
Refer to manual (typically SAE 10W-40 or 20W-50 motorcycle specific oil)
Engine Oil Capacity:
Refer to manual (typically around 1.5 - 2.0 liters)
Oil Change Interval:
Refer to manual (typically every 10-20 engine hours or as specified)
Air Filter Cleaning:
Refer to manual (frequently, especially in dusty conditions)
Chain Lubrication Adjustment:
Refer to manual (regularly)
Valve Clearance Check:
Refer to manual (typically every 100-200 engine hours)
Brake Fluid Type:
DOT 4 (confirm in manual)
Coolant Type:
Ethylene glycol based antifreeze coolant (confirm specific mixture ratio in manual)
Common Wear Items:
Clutch plates, wheel bearings, fork seals, chain and sprockets, spark plugs are typical wear items.
Carburetor Tuning:
Carburetors can require periodic adjustment or cleaning for optimal performance and starting.
Electrical Connections:
Ensure all electrical connections are clean and secure, as dirt and vibration can cause intermittent faults.