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HUSQVARNA TE TC SMR 570 Full Service & Repair Manual 2001-2003

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This comprehensive manual covers the TE570, TC570, and SMR570 models from the 2001, 2002, and 2003 production years. These motorcycles are renowned for their powerful single-cylinder, four-stroke engines, delivering robust...
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Tipo: Motorcycle
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SKU: 151061
HUSQVARNA TE TC SMR 570 Full Service & Repair Manual 2001-2003
This comprehensive manual covers the TE570, TC570, and SMR570 models from the 2001, 2002, and 2003 production years. These motorcycles are renowned for their powerful single-cylinder, four-stroke engines, delivering robust performance for both off-road and supermoto applications. The rich heritage, dating back to 1903, is evident in the engineering and off-road prowess of these models, which were developed to offer high-performance riding experiences. The TE series is tailored for enduro riding, the TC for motocross, and the SMR for supermoto, each benefiting from the focus on durability and rider control. This Factory Service & Repair Workshop Manual provides detailed instructions and technical specifications essential for the maintenance and repair of your motorcycle. It encompasses a wide range of systems, including the engine, fuel system, ignition, cooling, transmission, chassis, suspension, brakes, wheels, tires, and electrical components. The manual includes procedures for routine maintenance, troubleshooting, component repair, and assembly, supported by hundreds of detailed photos and exploded diagrams. With its factory-level information, this manual serves as an invaluable resource for owners and independent repair shops aiming to keep their TE570, TC570, or SMR570 in optimal condition.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR570
Years Covered:
2001, 2002, 2003
👋 Introduction
Market Position
Target Audience:
Owners and independent repair shops of Husqvarna TE, TC, and SMR 570 models
Competitive Analysis
Advantage:
Provides factory-level information at a fraction of the cost of dealer-supplied manuals, with unlimited access
Key Features
Completeness:
Factory service manual, covering all repair, servicing, and troubleshooting procedures
Usability:
Designed for ease of use with clear instructions and visuals
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service & Repair Workshop Manual
Language:
English
Format:
Digital Download (PDF compatible)
Accessibility:
Printable (single page or entire manual)
Device Compatibility:
Unlimited devices (computers, tablets, smartphones)
Licensing:
Lifetime usage, no expiry, no renewal fees
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, internal components, valve train, piston assembly, crankshaft, oil pump, timing system
Fuel System:
Carburetor (Mikuni VM series likely for this era), fuel pump, fuel lines, fuel tank inspection and cleaning
Ignition System:
CDI unit, ignition coil, spark plug, wiring diagrams, troubleshooting ignition faults
Cooling System:
Radiator, fan, coolant hoses, thermostat, coolant type and capacity
Transmission:
Gearbox disassembly, assembly, gear selection, clutch system (hydraulic or cable), clutch fluid, lubrication
Chassis Frame:
Frame inspection, alignment, welding points, subframe maintenance
Suspension:
Front forks (Marzocchi or WP likely), rear shock absorber, linkage system, seals, oil levels, adjustment procedures
Brakes:
Front and rear brake calipers, master cylinders, brake lines, brake fluid specifications, bleeding procedures, pad replacement, rotor inspection
Wheels And Tires:
Wheel bearing maintenance, spoke tensioning, tire pressure recommendations, tire installation
Electrical System:
Wiring diagrams, battery maintenance, lighting system, starter motor, fuse locations, troubleshooting electrical faults
Exhaust System:
Muffler, header pipe, mounting, gasket replacement
Bodywork:
Fairings, seat, tank cover, fenders, mounting hardware, decal application
Procedures Included
Routine Maintenance:
Oil change, filter replacement, chain adjustment, air filter cleaning/replacement, spark plug service, lubrication points
Troubleshooting:
Step-by-step diagnostic procedures for common issues, fault finding charts
Repair Procedures:
Detailed instructions for component removal, disassembly, inspection, repair, and reassembly
Assembly Instructions:
Exploded views and diagrams for correct component placement and torque specifications
Specifications:
Torque values, clearances, fluid capacities, tolerances, measurements
Technical Depth
Detail Level:
Comprehensive, suitable for professional mechanics and advanced DIY users
Diagrams:
Hundreds of detailed photos and exploded diagrams
Illustrations:
High-quality illustrations demonstrating procedures
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text content within the PDF
Print Quality
Resolution:
High resolution for clear viewing and printing
Binding Type
Binding:
Not applicable (digital format)
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
Approx. 570cc (specific variations may exist)
Bore X Stroke:
Refer to manual for exact specifications (typically around 97mm x 77mm for this displacement class)
Compression Ratio:
Refer to manual (likely in the 10:1 to 12:1 range)
Cooling:
Liquid-cooled
Cylinder Head:
DOHC (Double Overhead Camshaft)
Performance
Horsepower:
Refer to manual (typically 45-55 HP for this era)
Torque:
Refer to manual (typically 40-50 lb-ft)
Fuel System
Carburetor Model:
Likely Mikuni VM series (e.g., VM38 or VM40) - specific size to be confirmed in manual
Fuel Type:
Unleaded gasoline
Oil Specifications
Engine Oil Type:
Refer to manual (typically SAE 10W-40 or 20W-50 motorcycle specific oil)
Engine Oil Capacity:
Refer to manual (typically around 1.5 - 2.0 liters)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet multi-plate, hydraulic or cable actuation (confirm in manual)
Features
Gear Ratios:
Detailed gear ratios for all 6 speeds will be provided in the manual
Fluid Specifications
Transmission Oil Type:
Refer to manual (often shared with engine oil for wet clutch systems, or specific gearbox oil)
Transmission Oil Capacity:
Refer to manual
📐 Dimensions
Weights
Dry Weight:
Refer to manual (typically around 105-115 kg for this class)
🛡️ Safety Features
Ratings
Safety Standards:
Not applicable for off-road motorcycles in a traditional sense, but adherence to manufacturer specifications ensures safe operation.
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power across all models (TE, TC, SMR)
💡 Technology Features
Infotainment
Infotainment System:
Not applicable to these performance-oriented off-road/supermoto models.
Driver Assistance
Rider Aids:
None typically featured, focused on raw performance and rider control.
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 10-20 engine hours or as specified)
Air Filter Cleaning:
Refer to manual (frequently, especially in dusty conditions)
Chain Lubrication Adjustment:
Refer to manual (regularly)
Valve Clearance Check:
Refer to manual (typically every 100-200 engine hours)
Fluid Specifications
Brake Fluid Type:
DOT 4 (confirm in manual)
Coolant Type:
Ethylene glycol based antifreeze coolant (confirm specific mixture ratio in manual)
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, fork seals, chain and sprockets, spark plugs are typical wear items.
Carburetor Tuning:
Carburetors can require periodic adjustment or cleaning for optimal performance and starting.
Electrical Connections:
Ensure all electrical connections are clean and secure, as dirt and vibration can cause intermittent faults.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles has a long and storied history dating back to 1903, known for its off-road prowess and racing heritage.
Model Evolution
Development:
The TE (Enduro), TC (Motocross), and SMR (Supermoto) 570 models represent a period of significant development in Husqvarna's high-performance off-road and street-legal variants.
Production
Manufacturing Location:
Historically, Husqvarna motorcycles were produced in Sweden, with later models seeing shifts in manufacturing bases.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Husqvarna motorcycles of this era were generally well-regarded for their power and off-road capabilities, often featured in specialized motorcycle publications.
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