Yamaha Blaster YFS200P 2001-2006 Workshop Service Manual

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Tipo: Atv

Proveedor:

SKU: 66216

Etiquetas: 2001 2002 2003 2004 2005 2006 ATV Blaster Models Blaster YFS200P Powersports Yamaha

Variantes de producto

Descripción

This manual provides comprehensive information for the YFS200P, a popular entry-level to mid-tier sport All-Terrain Vehicle (ATV) produced for the 2001 through 2006 model years. Known for its lightweight chassis, torquey 2-stroke engine, and rider-friendly ergonomics, the Blaster has been a consistent choice for recreational riders. The legacy of producing reliable powersports vehicles underpins the engineering quality of this model, which features a 195cc liquid-cooled, 2-stroke engine, a 6-speed manual transmission with reverse, and hydraulic disc brakes. The first generation Blaster, represented by these model years, offers a straightforward yet capable platform for various riding conditions. This workshop service and repair manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the YFS200P. It covers all essential systems including the engine, fuel, cooling, ignition, chassis, suspension, brakes, drivetrain, and electrical systems. Within its 270 pages, you will find detailed, step-by-step instructions for routine maintenance, troubleshooting common issues, component removal and installation, disassembly and assembly, and complete engine rebuilds. The manual is richly illustrated with pictorial diagrams, exploded views, and photographs, and includes crucial technical specifications, torque values, wear limits, and wiring diagrams, making it an indispensable resource for ensuring the longevity and optimal performance of your ATV.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Blaster

Model Code:

YFS200P

Engine Type:

2-stroke, single-cylinder

Vehicle Type:

All-Terrain Vehicle (ATV)

Generation

Generation:

First Generation

👋 Introduction

Market Position

Market Position:

The Yamaha Blaster YFS200P was a popular entry-level to mid-tier sport ATV known for its approachable nature and ease of use. This manual caters to owners and technicians looking for detailed information to maintain and repair this specific model.

Competitive Analysis

Competitors:

Suzuki LT-Z250, Honda TRX250EX, Kawasaki KSF250 Mojave (earlier models)

Key Features

Key Features:

Lightweight chassis, torquey 2-stroke engine, rider-friendly ergonomics, manual clutch operation.

📋 Manual Details

Coverage

Applicable Years:

2001, 2002, 2003, 2004, 2005, 2006

Coverage Areas:

Complete repair and maintenance for Yamaha Blaster YFS200P

Scope:

Covers all aspects of repair and maintenance, from minor adjustments to major component overhauls.

Format

Page Count:

270 pages

Manual Type:

Workshop Service Manual / Repair Manual

Language:

English

File Format:

PDF Download

Digital Delivery:

Instant PDF Download upon payment completion.

📖 Manual Coverage

Systems

Systems Covered:

Engine (top end, bottom end), Fuel System, Cooling System, Ignition System, Chassis, Suspension (front and rear), Brakes (front and rear), Drivetrain, Electrical System, Frame, Bodywork, Steering, Wheels and Tires, Lubrication System, Special Tools

Electrical System Coverage:

Includes detailed wiring diagrams, component testing, and diagnostic procedures for the lighting, ignition, and charging systems.

Chassis And Bodywork:

Covers frame inspection, plastic body panel removal/installation, and related components.

Procedures

Procedures Included:

Routine Maintenance, Troubleshooting, Diagnosis, Component Removal and Installation, Disassembly and Assembly, Adjustment Procedures, Repair Procedures, Overhaul Procedures, Specifications and Data, Torque Values, Wear Limits, Wiring Diagrams, Exploded Views, Pictorial Diagrams

Troubleshooting Guidance:

Provides systematic troubleshooting steps for common problems and electrical issues.

Special Tool Identification:

References specific Yamaha special service tools (SSTs) with illustrations for their application in various repair procedures.

Engine Rebuild:

Detailed procedures for cylinder head, piston, crankshaft, and gearbox overhaul.

Depth

Technical Depth:

Comprehensive, from basic adjustments to complete engine rebuilds. Includes detailed step-by-step instructions, special tool requirements, and factory specifications.

Pictorial Illustrations:

Richly illustrated with pictorial diagrams, exploded views, and photographs to aid understanding of procedures.

📊 Manual Specifications

File Details

File Format:

Print Quality:

Printable (high resolution)

Searchability:

Likely text-searchable PDF

File Size:

Not specified, but typically a PDF of this length is a few tens of megabytes.

Compatibility

Os Compatibility:

Windows, Mac, Linux OS

Requirements

Software Requirement:

Adobe Reader

⚙️ Engine Specifications

Primary Engine

Engine Size:

195cc

Bore X Stroke:

66.0 mm x 57.0 mm

Compression Ratio:

7.4:1 (approximate, subject to specific manual data)

Performance

Horsepower:

Estimated 18-22 HP (varies by tuning and specific model year)

Torque:

Not explicitly stated in product info, but known for good low-end grunt.

Fuel System

Carburetor Type:

Mikuni VM26SS (typically)

Fuel Type:

Unleaded gasoline (minimum octane rating specified in manual, typically 87 or higher)

Ignition System

Ignition Type:

Cooling System

Cooling Method:

Liquid-cooled

Lubrication System

Oil Mixing Ratio:

50:1 (Yamalube 2-stroke oil to gasoline) is common, but manual will confirm exact ratio for specific oil types.

🔧 Transmission

Standard

Transmission Type:

6-speed manual with reverse

Features

Clutch Type:

Wet, multi-disc, cable-actuated

📐 Dimensions

Weights

Dry Weight:

Approx. 326 lbs (148 kg)

Fuel Capacity:

2.0 gal (7.7 L)

Oil Capacity:

0.7 US qt (0.67 L) (transmission/clutch)

🛡️ Safety Features

Features

Braking System:

Hydraulic disc brakes, front and rear

💡 Technology Features

Infotainment

Infotainment Features:

Basic instrumentation (speedometer, odometer, neutral light, oil indicator, engine temp light). No advanced infotainment systems are present.

Driver Assistance

Driver Assistance Features:

None. This is a mechanical sport ATV.

🔧 Maintenance

Service Intervals

Initial Service:

Recommended at 300 miles or 3 months (refer to manual for specifics)

Oil Change Interval:

Every 1000 miles or 6 months (manual specified, varies with usage)

Air Filter Cleaning:

Regular inspection and cleaning, especially in dusty conditions (e.g., every 500 miles or as needed).

Fluid Specifications

Engine Oil Type:

Yamalube 2-stroke oil or equivalent API-TC, JASO FD/FC rated

Transmission Oil Type:

Yamalube 10W-30 API SG or equivalent

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio)

Known Issues

Common Issues:

Carburetor performance issues (clogging, jetting), rear shock absorber wear, chain adjustment and wear, clutch engagement problems, some electrical connector corrosion, potential for overheating if cooling system is neglected.

Technical Specs

Spark Plug Gap:

0.6-0.7 mm (refer to manual for exact type and gap)

Tire Pressure Front:

Typically 4-5 psi (refer to manual or tire sidewall)

Tire Pressure Rear:

Typically 3-4 psi (refer to manual or tire sidewall)

Chain Slack:

10-20 mm (refer to manual for precise measurement)

Clutch Free Play:

Specific adjustment procedure and measurement detailed in the manual.

Front Suspension Type:

Independent double-wishbone with adjustable spring preload.

Rear Suspension Type:

Swingarm with adjustable monoshock.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Yamaha has a long-standing reputation for producing reliable and performance-oriented powersports vehicles, including ATVs, motorcycles, and snowmobiles. The Blaster builds upon this legacy with a focus on the sport ATV segment.

Model Evolution

Model Evolution:

The Blaster (YFS200) was introduced in the early 1990s and received minor updates throughout its production run. The 2001-2006 models represent the later stages of this generation, incorporating refinements based on market feedback and evolving regulations. Key updates over its lifespan often included chassis changes, styling revisions, and minor engine tuning.

Production

Production Period:

1988-2006 (North America)

🏆 Awards & Recognition

Recognitions

Recognitions:

While specific awards for the 2001-2006 Blaster are not widely publicized, the Yamaha Blaster line has been consistently recognized for its popularity among recreational riders and its reputation as a solid, user-friendly sport ATV platform.