Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006, 2007
Engine Code:
Rotax 990 V-twin (details vary by sub-model, refer to specific year)
Motorcycle Segment:
Adventure Touring (ADV/Touring)
Key Competitors Era:
BMW R1150GS, Honda VFR, Triumph Tiger, Ducati Multistrada.
Motorcycle Platform:
Known for its robust V-twin engine and comfortable ergonomics for long-distance travel, often praised for its Italian flair and performance.
Manual Value Proposition:
Provides DIY enthusiasts and professional mechanics with the essential information to maintain and repair the ETV 1000 Caponord, ensuring longevity and optimal performance.
Engine Systems:
Engine disassembly/assembly, cylinder heads, valve train, lubrication system, cooling system, fuel injection system, ignition system, exhaust system.
Drivetrain Systems:
Transmission (gearbox, clutch), final drive (chain, sprockets).
Chassis Systems:
Frame, suspension (front forks, rear shock absorber), steering, wheels, tires, brakes (front and rear hydraulic systems), braking components.
Electrical Systems:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting system, ignition system, starter system, instrument panel, sensors.
Bodywork And Fittings:
Fairings, seat, fuel tank, storage compartments, controls, body panel removal and installation.
Maintenance Procedures:
Routine maintenance, periodic servicing, oil changes, filter replacements, chain adjustment, brake fluid changes, coolant checks.
Repair Procedures:
Step-by-step instructions for disassembly, assembly, and repair of all major components and systems.
Troubleshooting Guides:
Diagnostic procedures for common problems, fault finding, and symptom-based troubleshooting.
Adjustment Procedures:
Detailed instructions for adjusting engine parameters, clutch, throttle, brakes, and suspension.
Depth Of Information:
Highly detailed, covering basic maintenance to complete engine and transmission rebuilds, including factory specifications and tolerances.
Special Tools:
Identifies and illustrates required special service tools for specific repair operations.
Pictorial Diagrams:
Includes detailed illustrations, exploded diagrams, drawings, and photos to guide repair procedures.
File Format Details:
PDF, allowing for zooming and printing of all pages.
Printability:
Yes, all pages are printable for practical workshop use.
Binding Type:
Digital (Instant Download) - No physical binding.
Paper Type:
N/A (Digital Format)
Os Compatibility:
Windows, Mac, Linux OS (requires Adobe Reader).
Engine Type:
Four-stroke, liquid-cooled, 90-degree V-twin
Horsepower Peak:
Approx. 98-105 HP (varies slightly by year and specific tune)
Torque Peak:
Approx. 94-98 Nm (varies slightly by year)
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies
Ignition System:
Digital electronic ignition
Cooling System:
Liquid-cooled
Lubrication System:
Wet sump, assisted by oil pump
Length:
Approx. 2240 mm (varies slightly by year)
Width:
Approx. 900 mm (including fairings)
Height:
Approx. 1460 mm (unladen seat height)
Dry Weight:
Approx. 219 kg
Wet Weight:
Approx. 237 kg (fully fueled)
Fuel Capacity:
25 Liters (including reserve)
Safety Features Note:
Motorcycle safety is highly dependent on rider skill and adherence to maintenance. Manual provides safety precautions for repair procedures.
Braking System:
Dual front disc brakes, single rear disc brake, hydraulic actuation.
Optional ABS:
Available on some later models, refer to specific model year for ABS availability.
Lighting:
Halogen headlights, LED taillight, turn signals.
Infotainment Features:
Basic instrumentation: speedometer, tachometer, odometer, trip meters, coolant temperature gauge, warning lights. No advanced infotainment systems.
Driver Assistance Features:
ABS available on some models. Otherwise, relies on rider skill and advanced chassis design.
Connectivity Features:
N/A (no integrated connectivity features like Bluetooth or smartphone integration).
Oil Change Interval:
Typically every 6,000 - 10,000 km or annually (refer to manual for exact specification).
Valve Clearance Check:
Typically every 12,000 - 24,000 km (refer to manual for exact specification).
Engine Oil Type:
Typically SAE 10W-40 or 15W-50, API SG/SH or higher, JASO MA (refer to manual for specific Aprilia recommendation).
Coolant Type:
Ethylene glycol-based antifreeze/coolant (refer to manual for specific type and mixture ratio).
Brake Fluid Type:
DOT 4 (refer to manual for specific Aprilia recommendation).
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, wheel bearings, regulator/rectifier, fuel pump (may vary).
Electrical Gremlins:
Some models experienced occasional electrical issues, often related to wiring harness connections or regulator/rectifier failures. Manual provides diagnostic steps.
Aprilia Heritage:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles, particularly in the sportbike and off-road categories, with a strong racing pedigree.
Caponord Development:
The ETV 1000 Caponord was Aprilia's entry into the adventure-touring segment, designed to offer versatility, long-distance comfort, and sporty performance, utilizing the proven Rotax V-twin engine.
Manufacturing Location:
Italy
