🏷️ Basic Information

Make:

Dodge

Model:

Ram 2500

Year:

2001

Chassis Code:

2nd Generation (BR/BE)

Platform:

Dodge Ram (2nd Gen)

👋 Introduction

Segment:

Heavy-Duty Pickup Truck

Key Competitors:

Ford F-250 Super Duty, Chevrolet Silverado 2500HD, GMC Sierra 2500HD.

Vehicle Purpose:

Designed for heavy-duty work, towing, hauling, and off-road capability. Known for its robust construction and powerful engine options.

Target Audience:

Dealership service departments, independent repair shops, fleet maintenance personnel, and experienced DIY enthusiasts.

📋 Manual Details

Geographical Coverage:

North America (USA, Canada)

Estimated Page Count:

2000+

Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Complete overhaul, internal components, cooling system, lubrication system, fuel delivery (carburetor/injection), ignition system, exhaust system.

Transmission Manual:

Service and repair procedures for manual transmissions.

Transmission Automatic:

Service and repair procedures for automatic transmissions, including valve body, torque converter, and electronic controls.

Drivetrain:

Front and rear axle assemblies, driveshafts, universal joints, differentials, 4WD system components, hubs.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, steering linkage, wheel alignment.

Brakes:

Hydraulic brake system, ABS, front and rear brake pads, rotors, calipers, wheel cylinders, brake lines, parking brake.

Steering:

Power steering system, steering gear, steering column, tie rods, steering knuckles.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, wiring diagrams, fuses, relays, ignition switches.

Body And Frame:

Body panels, doors, hood, tailgate, interior trim, glass, chassis, frame inspection and repair.

HVAC:

Heating, ventilation, and air conditioning system components, controls, refrigerant handling.

Emissions Control:

Emission control systems, catalytic converter, EGR, O2 sensors, diagnostic trouble codes (DTCs).

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-ups.

Troubleshooting:

Diagnostic procedures for common problems, fault isolation, symptom-based troubleshooting guides.

Repair:

Step-by-step repair instructions for all major vehicle systems, including component removal, installation, and adjustments.

Diagnostics:

On-board diagnostics (OBD-II) information, diagnostic trouble code (DTC) definitions and clearing procedures, sensor testing.

Specifications:

Torque specifications for fasteners, fluid capacities, clearances, wear limits, electrical resistance values.

Depth:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

Quality:

High-resolution PDF, ensuring clear text and sharp images of diagrams and illustrations. Searchable text allows for quick information retrieval.

Suitability:

Printable pages for convenient use in a workshop environment.

Digital Format:

N/A (PDF)

Digital Format:

N/A (PDF)

⚙️ Engine Specifications

Engine Code:

8.0L V10 (VIN S)

Engine Name:

Viper V10

Displacement:

7990 cc (488 cubic inches)

Configuration:

V-shaped, 10 cylinders, 90-degree bank angle

Valve Train:

Overhead Valve (OHV), 2 valves per cylinder

Bore X Stroke:

4.00 in x 3.88 in (101.6 mm x 98.5 mm)

Compression Ratio:

9.6:1

Horsepower:

308 hp @ 4500 rpm

Torque:

450 lb-ft @ 3200 rpm

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded Gasoline

Fuel Pump Pressure:

49-60 psi

Optional Engine 1:

5.9L Cummins Turbo Diesel (VIN C)

Diesel Displacement:

5899 cc (359 cubic inches)

Diesel Horsepower:

235 hp @ 2700 rpm

Diesel Torque:

460 lb-ft @ 1600 rpm

Diesel Configuration:

Inline 6-cylinder, turbocharged, direct injection

Diesel Valve Train:

Overhead Valve (OHV), 2 valves per cylinder

Diesel Fuel System:

Bosch VE Rotary Injection Pump

🔧 Transmission

Type:

5-Speed Manual (NV4500)

Type:

4-Speed Automatic (47RE)

Torque Converter Lockup:

Electronically controlled

Transfer Case:

New Process NP241DHD (Heavy Duty) with Electronic Shift-on-the-Fly (ESOF) on some models.

Automatic Transmission Fluid:

ATF+4 (MS-9602), Capacity: 13.1 quarts (12.4 liters)

Manual Transmission Fluid:

API GL-3 or GL-4, SAE 75W-90, Capacity: 2.5 quarts (2.4 liters)

Transfer Case Fluid:

Mopar TF-97 (or equivalent), Capacity: 2.0 quarts (1.9 liters)

📐 Dimensions

Wheelbase:

134.5 inches (3416 mm) for standard cab, 154.5 inches (3924 mm) for club cab, 164.5 inches (4178 mm) for quad cab

Overall Length:

Varies by cab and bed configuration (e.g., approx. 237 inches for standard cab, 8ft bed)

Overall Width:

79.1 inches (2009 mm)

Overall Height:

77.7 inches (1973 mm)

Curb Weight:

Approx. 6,000 - 7,000 lbs (2722 - 3175 kg) depending on configuration

Gross Vehicle Weight Rating Gvwr:

9,200 lbs (4173 kg) to 10,200 lbs (4627 kg)

Payload Capacity:

Approx. 2,000 - 4,000 lbs (907 - 1814 kg)

Towing Capacity:

Up to 13,000+ lbs (5897+ kg) depending on configuration and axle ratio.

Bed Length Standard:

8.0 ft (2.44 m)

Bed Length Short:

6.25 ft (1.91 m) - less common on 2500 models

🛡️ Safety Features

NHTSA Rollover Resistance Rating:

3 out of 5 stars (for 4x2 models)

ABS:

Standard Anti-lock Braking System (ABS) on all four wheels.

Airbags:

Driver and passenger front airbags.

Seat Belts:

Three-point front seat belts, manual lap belts for rear passengers.

Frame Construction:

Body-on-frame construction with a rigid steel ladder frame.

💡 Technology Features

Audio System:

Factory AM/FM radio with cassette player and optional CD player. Speaker configurations vary by trim level.

Cruise Control:

Standard on most models.

Power Accessories:

Optional power windows, power door locks, and power mirrors on higher trim levels.

OBD Ii Port:

Standard OBD-II diagnostic port located under the dashboard for emission and powertrain diagnostics.

🔧 Maintenance

Oil Change Gasoline:

Every 3,000-7,500 miles (4,800-12,000 km) or 6 months, depending on driving conditions and oil type used (synthetic recommended for heavier use).

Oil Change Diesel:

Every 3,000-7,500 miles (4,800-12,000 km) or 6 months, using CJ-4 rated diesel oil.

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Fuel Filter Diesel:

Replace every 15,000 miles (24,000 km) or annually, especially in areas with potential fuel contamination.

Coolant Flush:

Every 30,000 miles (48,000 km) or 2-3 years.

Transmission Fluid Change Automatic:

Every 30,000-60,000 miles (48,000-96,000 km) depending on towing and load conditions.

Engine Oil Gasoline V10:

SAE 10W-30 or 10W-40 (check owner's manual for specific API classification), Capacity: 7.0 quarts (6.6 liters).

Engine Oil Diesel:

API CJ-4 or equivalent heavy-duty diesel engine oil, SAE 15W-40 is common. Capacity: 10.0 quarts (9.4 liters).

Coolant:

Mopar OAT (Orange) Antifreeze/Coolant, 50/50 mix with distilled water. Capacity: 26.0 quarts (24.6 liters).

Brake Fluid:

DOT 3

Power Steering Fluid:

ATF+4 (MS-9602)

Common Problems V10:

Spark plug blow-out (especially early models), intake manifold gasket leaks, camshaft position sensor failures, oil pressure sensor failures.

Common Problems Diesel:

VP44 injection pump failures (due to low lift pump pressure), injector line leaks, exhaust manifold gasket leaks, turbocharger issues, clutch wear on manual transmissions.

Common Problems General:

Heater core leaks, radiator leaks, AC system failures, front suspension wear (ball joints, tie rods), caliper piston seize.

📚 Vehicle History

Dodge Truck Legacy:

Dodge has a long history of producing durable and capable trucks, with the Ram line dating back to the 1980s.

Second Generation:

The 2001 model is part of the second generation (BR/BE) Ram trucks, which debuted in 1994. This generation marked a significant redesign with a bolder, more aggressive styling and improved aerodynamics.

Manufacturing Location:

Saltillo Truck Plant, Saltillo, Coahuila, Mexico; Warren Truck Assembly Plant, Warren, Michigan, USA.

Second Generation Run:

1994-2001

🏆 Awards & Recognition

Truck Of The Year:

The Dodge Ram line, including the 2500, has received various 'Truck of the Year' awards from automotive publications during its production run.

Consumer Reports:

While specific ratings vary by model year and powertrain, the 2nd generation Ram trucks were generally praised for their power and towing capability but noted for average reliability ratings in some areas.