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Chrysler Voyager 2002-2004 Factory Service Repair Manual

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This manual covers the minivan, specifically for the 2002, 2003, and 2004 model years. Built on the NS/GS platform, this generation of the minivan is recognized for its versatility and...
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Tipo: Car
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SKU: 104542
Chrysler Voyager 2002-2004 Factory Service Repair Manual
This manual covers the minivan, specifically for the 2002, 2003, and 2004 model years. Built on the NS/GS platform, this generation of the minivan is recognized for its versatility and comfort, making it a practical choice for families and commercial use. It features reliable V6 engine options, including the 3.3L and 3.8L variants, paired with a 4-speed automatic transaxle, offering a balanced performance suitable for its segment. The minivan has a strong legacy, being part of a lineage that pioneered the modern minivan market, known for its innovative interior packaging and passenger-carrying capabilities. This comprehensive factory service manual provides detailed information essential for the maintenance, diagnosis, and repair of your 2002-2004 minivan. It covers a wide array of vehicle systems, including the powertrain, chassis, electrical components, and body. Within its pages, you will find in-depth procedures for scheduled maintenance, engine and transmission overhauls, troubleshooting common issues, and understanding diagnostic trouble codes. The manual also includes vital technical specifications, torque values, detailed wiring diagrams, and guidance on special tools, ensuring that owners and technicians have the necessary resources to keep the vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Voyager
Years Covered:
2002, 2003, 2004
Codes
Platform:
NS/GS (Second Generation)
👋 Introduction
Market Position
Segment:
Minivan
Target Audience:
Families, commercial use (taxi/van conversions)
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Uplander, Plymouth Voyager/Grand Voyager (within Chrysler brand family)
Key Features
Versatility:
Known for its practical interior packaging and passenger-carrying capability
Powertrain Options:
Reliable V6 engines offering a balance of power and efficiency for its class
Comfort And Convenience:
Designed for long-distance comfort and ease of access
📋 Manual Details
Coverage Areas
Primary Focus:
Factory Service and Repair
Geographic Coverage:
North America (Chrysler Voyager designation)
Page Count
Estimated Pages:
Over 1000 (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (3.3L V6, 3.8L V6), Transmission (4-speed Automatic - 41TE/42LE)
Chassis:
Suspension (Front/Rear), Steering, Brakes (ABS, Parking Brake), Wheels & Tires
Electrical:
Body Electrical, Powertrain Control, Lighting, Instrumentation, HVAC Controls, Audio System
Body:
Interior Trim, Exterior Panels, Doors, Liftgate, Glass, Seating Systems (including Stow 'n Go concepts if applicable to this generation)
Procedures Included
Diagnostics:
Troubleshooting guides, DTC interpretation, component testing procedures
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Repair:
Component removal and installation, adjustments, system repairs
Overhaul:
Engine overhaul, transmission overhaul, major component rebuilds
Technical Depth
Depth:
Comprehensive, covering from basic checks to complete overhauls and diagnostics
Wiring Diagrams:
Included, detailed electrical schematics
Torque Specifications:
Extensive, for all critical fasteners
Special Tools:
Identification and usage of required Chrysler-specific or specialty tools
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for easy navigation
Print Quality
Printability:
Designed for printing, with clear diagrams and text
Binding Type
Digital Format:
N/A (Downloadable PDF)
Paper Type
Digital Format:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
ECL (3.3L SOHC V6)
Engine Displacement 1:
3.3 Liters (201.7 cu. in.)
Engine Cylinders 1:
6
Engine Configuration 1:
V6
Engine Horsepower 1:
Approx. 158-180 hp (depending on year/tune)
Engine Torque 1:
Approx. 190-205 lb-ft (depending on year/tune)
Optional Engine
Engine Code 2:
EGQ (3.8L SOHC V6)
Engine Displacement 2:
3.8 Liters (231.7 cu. in.)
Engine Cylinders 2:
6
Engine Configuration 2:
V6
Engine Horsepower 2:
Approx. 190-215 hp (depending on year/tune)
Engine Torque 2:
Approx. 232-245 lb-ft (depending on year/tune)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Pump Pressure:
Refer to manual for specific PSI values
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle
Transmission Codes:
41TE (FWD), 42LE (FWD)
Optional
Optional Transmission:
N/A (All models for these years used the 4-speed automatic)
Features
Overdrive:
Yes (4th gear)
Fluid Type:
ATF+4 (Chrysler Mopar)
Fluid Capacity:
Approx. 9.0-11.0 quarts (check dipstick/manual for exact capacity)
📐 Dimensions
Exterior
Wheelbase Standard:
119.3 inches
Wheelbase Long Wheelbase:
119.3 inches (Voyager typically offered a single wheelbase length for these years, unlike Grand Voyager variants)
Overall Length:
Approx. 190.4 inches
Overall Width:
Approx. 76.2 inches
Overall Height:
Approx. 67.5 inches
Weights
Curb Weight Min:
Approx. 4,000 - 4,300 lbs
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle's door jamb sticker or manual
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
4-star (for models of this era, specific ratings vary)
NHTSA Frontal Crash Passenger:
4-star (for models of this era, specific ratings vary)
IIHS Frontal Offset:
Acceptable/Good (depending on specific tests for the year)
Active Features
ABS:
Standard
Traction Control:
Optional on some models/trims
Passive Features
Airbags Front:
Driver and Passenger (Standard)
Airbags Side:
Optional on some models/trims
Seatbelts:
3-point ELR for all seating positions
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette/CD player, with optional premium sound systems. Manual details wiring and component replacement.
Navigation:
N/A (Navigation systems were not common or available on this model/generation).
Driver Assistance
Cruise Control:
Standard or Optional depending on trim level
Connectivity
Power Outlets:
12V accessory outlets in the cabin
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (conventional oil) or 6,000 miles (synthetic oil), or 6 months, whichever comes first (refer to manual for exact recommendation based on driving conditions)
Transmission Fluid Change:
Every 30,000-60,000 miles, or as per manual, especially under severe usage.
Coolant Change:
Initial change at 100,000 miles, then every 50,000 miles thereafter (using HOAT coolant)
Fluid Specifications
Engine Oil Spec 3.3L:
SAE 3.8W-30 (API Service SG or higher) or SAE 3.8W-30 Synthetic
Engine Oil Spec 3.8L:
SAE 3.8W-30 (API Service SG or higher) or SAE 3.8W-30 Synthetic
Engine Coolant:
Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Additive Technology), typically orange or yellow in color.
Brake Fluid:
DOT 3
Known Issues
Transmission Hard Shifting:
Common for the 41TE/42LE transmissions to develop hard shifts or delayed engagement due to worn solenoids or valve body issues. Manual covers diagnostic procedures.
Power Window Motors:
Can be prone to failure, requiring replacement. Manual details removal/installation.
Rear Hatch Latch Mechanism:
May become stiff or fail to operate correctly, requiring lubrication or replacement of components. Manual covers body hardware.
ABS Wheel Speed Sensors:
Can fail, causing ABS warning lights and system malfunction. Manual provides testing procedures.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler pioneered the modern minivan segment with the original Dodge Caravan/Plymouth Voyager in 1984.
Model Evolution
Generation:
This 2002-2004 range represents the facelifted second generation (NS/GS), introduced in 1996 and significantly updated in 2001.
Design Updates 2001:
Revised exterior styling, interior upgrades, and powertrain enhancements.
Production
Manufacturing Location:
Windsor, Ontario, Canada (Chrysler Canada Inc.)
Production Years Model:
1996-2007 (for the NS/GS platform)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Chrysler minivans (including Voyager/Grand Voyager) were frequent recipients of Car and Driver's 10Best lists in their earlier generations, setting benchmarks.
Consumers Digest Best Buy:
Often cited as a Best Buy in the minivan segment during its production run.
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