The Chrysler Neon, specifically the Second Generation (PL) model produced from 2002 to 2005, is a compact car offered in both 2-door coupe and 4-door sedan body styles. Known for its practical design and accessible pricing, this generation saw updates including revised styling, an improved interior, and refined powertrains. A significant highlight was the introduction of the high-performance SRT-4 variant in 2003, which offered a turbocharged 2.0L DOHC engine delivering up to 230 hp, making it a notable performance bargain. The Neon was engineered with a focus on providing a reliable and economical transportation solution for owners and enthusiasts.
This comprehensive Factory Service Repair Manual provides detailed information for the maintenance and repair of all styles of the Chrysler Neon from 2002-2005. It covers a vast array of systems, including engine service and repair, transmission service for both manual and automatic options, brake systems, electrical systems, suspension, steering, cooling, fuel systems, and chassis and body components. The manual offers complete factory-level diagnostics, step-by-step instructions, and includes all necessary illustrations, diagrams, and photos to guide owners, DIY enthusiasts, and professional technicians through general maintenance, troubleshooting, and complex repair procedures, enabling efficient and accurate servicing.
Generation:
Second Generation (PL)
Model Years Covered:
2002, 2003, 2004, 2005
Vehicle Type:
Compact Car
Target Audience:
Chrysler Neon owners, DIY enthusiasts, professional technicians
Value Proposition:
Saves significant labor costs ($50-$60 per hour) by enabling self-servicing.
Key Advantage:
Provides factory-trained technician knowledge for accurate maintenance and repair.
Information Access:
Easy navigation with numbered table of contents and search functionality.
Documentation Type:
Official, complete factory documentation
Estimated Page Count:
Hundreds of pages
Type:
Factory Service Repair Manual
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Periodic Lubrication:
Yes
Fuel Injection Fuel System:
Yes
Heater Air Conditional:
Yes
Engine Control System:
Yes
Maintenance Procedures:
Yes
Rebuilding Procedures:
Yes
Refurbishing Procedures:
Yes
Restoration Procedures:
Yes
Diagnostic Procedures:
Yes
Depth:
Complete Factory Level Diagnostics and Repair
Guidance Quality:
Step-by-step, detailed instructions
Illustrations:
Includes all necessary illustrations, diagrams, and photos
Troubleshooting Guide:
Advanced troubleshooting included
Information Source:
Actual Genuine Factory Manuals
Compatibility:
Windows and Mac OS
Printability:
Fully Printable (individual pages or entire manual)
Resolution:
High Resolution
Binding:
Not Applicable (Digital Download)
Paper Type:
Not Applicable (Digital Download)
Software Requirement:
Adobe PDF Reader
Engine Options Common:
2.0L SOHC I4 (Naturally Aspirated), 2.0L DOHC I4 (Naturally Aspirated & Turbocharged - SRT-4)
Typical Horsepower Range:
132 hp to 150 hp (non-SRT-4), 230 hp (SRT-4)
Typical Torque Range:
130 lb-ft to 145 lb-ft (non-SRT-4), 235 lb-ft (SRT-4)
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Standard Transmission:
5-Speed Manual
Optional Transmission:
4-Speed Automatic
Transmission Coverage:
Service and repair procedures for both manual and automatic transmissions.
Body Styles:
2-door Coupe, 4-door Sedan
Curb Weight Range:
Approx. 2,700 - 2,900 lbs (varies by trim and powertrain)
NHTSA Frontal Impact Driver:
Good (for sedan)
NHTSA Frontal Impact Passenger:
Good (for sedan)
Active Safety Features:
Anti-lock Braking System (ABS) - available on some trims, Traction Control (available on some trims)
Passive Safety Features:
Front airbags, Side-impact airbags (available on some trims), Crumple zones
Restraint System Coverage
Restraint System Details:
Comprehensive coverage of airbags, seatbelts, and related components.
Infotainment System:
Basic AM/FM radio with CD player or cassette player, optional premium audio systems.
Driver Assistance Features:
Limited by modern standards; primarily focused on active safety systems like ABS.
Connectivity Features:
Basic; no integrated Bluetooth or advanced smartphone connectivity typical of later models.
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months (refer to manual for specific engine/oil type)
Transmission Fluid Change Interval:
Consult manual; often around 60,000-100,000 miles or based on driving conditions.
Engine Oil Specification:
Typically SAE 5W-30, API Certified (refer to manual for specific viscosity and certification)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) - typically pink or orange
Automatic Transmission Fluid:
Chrysler ATF+4 (Mopar)
Common Issues Listed In Manual:
Potential for head gasket leaks, oil leaks (valve cover, oil pan), front suspension wear (ball joints, tie rods), AC compressor issues, catalytic converter failure.
Manufacturer:
Chrysler (DaimlerChrysler era)
Second Gen Changes:
Updated styling, improved interior, revised powertrains, introduction of the high-performance SRT-4 variant in 2003.
Production Plants:
Belvidere Assembly Plant, Illinois, USA
Recognition Examples:
The Neon, particularly in its later generations and SRT-4 guise, received some positive reviews for its value and performance, especially the SRT-4 as a performance bargain.