Segment:
Sport/Recreational ATV
Target Audience:
Enthusiasts seeking performance and off-road capability
Key Competitors:
Yamaha Warrior/Banshee, Honda TRX series, Kawasaki Mojave/Bayou
Performance Orientation:
Designed for agile handling and sporty performance
Visual Content:
Includes photos and illustrations for visual guidance
Utility:
Enables owners to perform repairs and maintenance, saving on service costs
Covered Years:
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Geographical Coverage:
Global (assuming North American and European specifications where applicable)
Estimated Page Count:
High (detailed service manuals typically range from 300-600+ pages)
Manual Type:
Service Repair Manual
Content Focus:
Repair, maintenance, troubleshooting, diagnostics
Engine:
Complete engine overhaul, disassembly, assembly, tuning, specifications
Fuel System:
Carburetor tuning and rebuilding, fuel pump, fuel lines, fuel tank
Cooling System:
Radiator, fan, thermostat, coolant specifications
Ignition System:
Spark plugs, ignition coil, CDI unit, timing specifications
Transmission:
Clutch operation, gear shifting mechanisms, internal components, fluid types
Drivetrain:
Drive shafts, differentials (if applicable), axle components, lubrication
Suspension:
Front and rear suspension systems, shock absorbers, control arms, bushings, adjustments
Steering:
Steering column, tie rods, linkage, wheel alignment specifications
Brakes:
Hydraulic brake system, calipers, master cylinder, brake pads, brake fluid specifications, bleeding procedures
Electrical System:
Wiring diagrams, battery, charging system, lighting, starting system, fuses, relays
Frame And Body:
Frame inspection and repair, body panels, fenders, seat, handlebars
Wheels And Tires:
Tire pressure, rim specifications, lug nut torque
Maintenance Procedures:
Oil changes, filter replacements, chain adjustment, lubrication points, spark plug replacement
Troubleshooting Guides:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts
Repair Procedures:
Step-by-step instructions for component removal, installation, and rebuilding
Diagnostic Charts:
Flowcharts and tables to identify and resolve problems
Assembly Disassembly:
Detailed instructions for taking apart and putting back together various vehicle components
Depth Level:
Comprehensive
Diagnostic Capabilities:
Advanced diagnostics, including electrical system troubleshooting
Rebuild Instructions:
Full engine and transmission rebuild procedures
Special Tools:
Identification of specific tools required for certain repairs
Engine Type:
4-stroke, single-cylinder
Displacement:
Approximately 250cc (exact displacement may vary slightly by specific model year, typically around 246cc)
Bore X Stroke:
Typically 66.0 mm x 72.0 mm (subject to verification in manual)
Cooling Method:
Liquid-cooled
Valve Train:
SOHC, 4-valve (common configuration for this era Suzuki)
Compression Ratio:
Typically around 10.2:1 (subject to verification)
Horsepower:
Estimated 20-25 HP (subject to verification in manual)
Torque:
Estimated 15-18 lb-ft (subject to verification in manual)
Fuel Delivery:
Carburetor (likely Mikuni VM series, e.g., VM26)
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approximately 2.6 US gallons (subject to verification)
Overall Length:
Approximately 70.1 inches (1780 mm) (subject to verification)
Overall Width:
Approximately 46.5 inches (1180 mm) (subject to verification)
Overall Height:
Approximately 43.1 inches (1095 mm) (subject to verification)
Wheelbase:
Approximately 48.8 inches (1240 mm) (subject to verification)
Dry Weight:
Approximately 390 lbs (177 kg) (subject to verification)
Curb Weight:
Typically around 400+ lbs (subject to verification)
Ground Clearance:
Approximately 8.3 inches (210 mm) (subject to verification)
Safety Standards:
Designed to meet industry standards for ATVs, but specific crash ratings are not typical for this vehicle type.
Braking System:
Hydraulic disc brakes front and rear
Lighting:
Dual headlights and taillight for visibility
Chassis Design:
Robust frame construction for durability
Ergonomics:
Designed for rider control and comfort
Engine Oil Change:
Every 1,000 km or 6 months (typical, refer to manual for exact)
Spark Plug Inspection:
Every 2,000 km or annually (typical, refer to manual for exact)
Air Filter Cleaning:
As needed based on riding conditions, or every 6 months (typical)
Chain Lubrication Adjustment:
Every 500 km or as needed (typical)
Engine Oil Type:
Suzuki recommends API SF, SG, SH, SJ or higher, SAE 10W-40 (confirm in manual)
Engine Oil Capacity:
Approximately 1.7 US quarts (1.6 liters) without filter change, 1.8 US quarts (1.7 liters) with filter change (confirm in manual)
Brake Fluid Type:
DOT 3 or DOT 4 (confirm in manual)
Coolant Type:
Ethylene glycol-based antifreeze and water mixture (50/50 recommended, confirm in manual)
Carburetor Issues:
Can be prone to clogging from old fuel or debris; requires regular cleaning and adjustment.
Electrical Connectors:
Corrosion or loose connections can cause intermittent electrical problems.
Suspension Wear:
Bushing and ball joint wear can occur with heavy use.
Chain And Sprocket Wear:
Regular maintenance is crucial to prevent premature wear.
