Market Segment:
Adventure Touring / Dual-Sport motorcycle, offering versatility for both on-road commuting and light off-road exploration.
Competitors 2002:
BMW F650GS, Suzuki V-Strom 650 (later models), Kawasaki KLR650, Honda Transalp.
Versatility:
Designed as a capable all-rounder, balancing comfort for touring with the ability to handle varied terrain.
Engine Platform:
Utilizes the robust Rotax 654cc engine, known for its reliability and torquey delivery, also found in other BMW and Aprilia models.
Essential Resource:
An indispensable tool for owners aiming to perform DIY maintenance, repairs, and diagnostics, thereby saving costs and ensuring optimal performance.
Primary Coverage:
2002 Aprilia Pegaso 650 ie
Secondary Coverage Notes:
Likely covers similar years and models, potentially including variations like Pegaso 650, Pegaso 650 Factory, and possibly other Rotax 650cc engined Aprilia models with similar architecture.
Estimated Page Count:
Likely 300-500+ pages (typical for comprehensive service manuals of this era)
Manual Type:
Service Repair Workshop Manual
Language:
English (most probable for international markets, but potential for multiple languages if a factory multi-language version)
Format:
Digital (PDF) - Implied by online sales and link sharing
Engine:
Engine assembly, disassembly, tuning, lubrication, cooling system, fuel injection system (MPI), ignition system, exhaust system, starting system, charging system.
Transmission:
Clutch operation, gearbox overhaul, shifting mechanism, final drive (chain drive).
Chassis And Suspension:
Frame, front fork (telescopic, possibly upside-down), rear shock absorber, swingarm, wheel bearings, steering system.
Brakes:
Front and rear brake system components (calipers, master cylinders, lines, rotors), hydraulic system, bleeding procedures, potential ABS system if equipped.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting system (headlight, taillight, indicators), instrumentation, ECU, sensors, fuses, relays.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, throttle body.
Bodywork And Trim:
Fairings, seat, fuel tank cover, fenders, mirrors, controls, luggage rack (if applicable).
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), chain adjustment and lubrication, brake pad replacement, fluid level checks and top-ups, spark plug replacement, valve clearance adjustment.
Troubleshooting:
Diagnostic procedures for common problems, error code interpretation (if applicable), electrical system fault finding.
Major Repairs:
Engine internal component replacement (pistons, rings, valves), transmission overhaul, suspension fork rebuild, brake caliper overhaul.
Special Tools:
Listing and description of specialized tools required for specific procedures.
Depth Of Information:
Comprehensive. Covers from basic rider maintenance to complete engine and transmission rebuilds, including detailed diagnostic and repair procedures for all major systems.
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (if professionally scanned/created), enabling quick access to information.
Print Quality Notes:
Digital format allows for high-resolution printing of diagrams and text, superior to original scanned manuals in many cases.
Binding Type:
Not applicable (Digital Format)
Paper Type:
Not applicable (Digital Format)
Engine Type:
Single-cylinder, four-stroke
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
10.4:1 (typical)
Valve Train:
SOHC (Single Overhead Camshaft), 4 valves per cylinder
Horsepower Approx:
48-50 hp @ 6500-7000 rpm (exact figures vary by market and specific tuning)
Torque Approx:
60-62 Nm (44-46 lb-ft) @ 5500-6000 rpm (exact figures vary)
Fuel Delivery:
Electronic Fuel Injection (MPI) - likely using a single throttle body
Fuel Type:
Unleaded gasoline, minimum 95 RON (octane rating may vary)
Ignition Type:
Electronic CDI (Capacitor Discharge Ignition) with dual spark plugs per cylinder
Oil Type:
Synthetic or semi-synthetic motorcycle oil, API SG or higher, JASO MA certified. SAE 10W-40 or 15W-50 commonly recommended depending on climate.
Oil Capacity:
Approx. 2.5-2.8 liters (with filter change)
Cooling Medium:
Liquid-cooled
Coolant Type:
Ethylene glycol-based antifreeze coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water.
Transmission Type:
5-speed constant mesh sequential gearbox
Optional Transmission:
None standard
Clutch Type:
Wet multi-plate, hydraulically operated
Final Drive:
O-ring sealed chain drive
Gear Ratios:
Specific gear ratios available in the manual for detailed analysis and comparison.
Transmission Fluid Type:
Manual transmission oil (API GL-4 or GL-5 rated, SAE 75W-90 or similar, check manual for specific Aprilia recommendation). The engine oil lubricates the gearbox in many single-cylinder bikes of this type, so verify this in the manual. If separate, it will be specified.
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 850 mm (33.5 in) (excluding mirrors)
Height:
Approx. 1430 mm (56.3 in) (to top of screen)
Wheelbase:
Approx. 1510 mm (59.4 in)
Dry Weight:
Approx. 168 kg (370 lbs)
Wet Weight:
Approx. 187 kg (412 lbs) (with all fluids, typically)
Max Load:
Refer to manual for specific Gross Vehicle Weight Rating (GVWR) and payload capacity.
Luggage Capacity:
Optional pannier mounts and top box fitting available, capacity dependent on accessories fitted.
Safety Ratings:
Motorcycle safety is determined by rider skill, maintenance, and adherence to road laws. No formal crash test ratings like cars.
Braking System:
Disc brakes front and rear. Typically a dual-piston caliper on the front and a single-piston caliper on the rear. ABS was an option on some later models, check for specific 2002 variant.
Lighting:
Halogen headlight, LED taillight and brake light, standard turn signals.
Tires:
Dual-purpose tires suitable for both street and mild off-road use. Typical sizes: Front 110/80-19, Rear 130/80-17. Check manual for exact specifications.
Frame Construction:
Steel trellis frame, providing rigidity and rider protection.
Ergonomics:
Upright riding position for comfort during longer rides, contributing to rider fatigue reduction.
Oil Change Interval:
Typically every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first. Consult manual for exact interval.
Air Filter Check:
Check every 5,000-10,000 km (3,000-6,000 miles), clean/replace as needed.
Spark Plug Replacement:
Typically every 10,000-15,000 km (6,000-9,000 miles).
Valve Clearance Check:
Often around 10,000-12,000 km (6,000-7,500 miles) for SOHC engines. Crucial to verify in the manual.
Chain Maintenance:
Lubricate and adjust chain every 500-1000 km (300-600 miles) and before long trips.
Coolant:
Ethylene glycol-based antifreeze (50% mixture with distilled water)
Fork Oil:
Specific viscosity and quantity provided in the manual (e.g., SAE 10W or 15W). Check manual for details.
Electrical Connections:
Corrosion or looseness in electrical connectors, especially in exposed areas, can lead to intermittent faults.
Regulator Rectifier:
Some Rotax engines of this era could be prone to regulator/rectifier failure, affecting battery charging.
Fuel Pump Reliability:
Occasional issues with fuel pump longevity or performance, particularly with ethanol-containing fuels.
Water Pump Seal:
Leaking water pump seals are a possible maintenance item over time.
Brand Origin:
Aprilia is an Italian motorcycle manufacturer with a strong heritage in racing and performance motorcycles.
Pegaso Lineage:
The Pegaso line has a history dating back to the early 1990s, evolving through various engine displacements and configurations (e.g., single-cylinder, V-twin). The 650cc Rotax-engined models became popular for their blend of performance and practicality.
2002 Model Characteristics:
The 2002 model represents a refinement of the earlier Pegaso 650 models, featuring the fuel-injected Rotax engine, a revised chassis, and updated styling for the era.
Manufacturing Location:
Primarily manufactured in Italy.
Production Years:
The 650cc Pegaso platform was produced across various iterations from the mid-1990s through the mid-2000s.
