Target Audience:
Arctic Cat snowmobile owners and independent repair shops for the 2002 model year.
Value Proposition:
Provides comprehensive factory-level repair and maintenance information, saving users significant costs compared to dealership services.
Content Highlights:
Includes detailed tear-down and rebuild procedures, high-quality images, accurate part diagrams, essential torque specifications, and comprehensive wiring diagrams.
Ease Of Use:
Digital format with clickable chapters and search functionality allows for quick and efficient information retrieval.
Models Covered:
Arctic Cat Bearcat W/T, Mountain Cat 500, Mountain Cat 570, Mountain Cat 600 EFI, Mountain Cat 600 EFI LE, Mountain Cat 800, Mountain Cat 800 LE, Mountain Cat 800 EFI, Mountain Cat 800 EFI LE, Mountain Cat 1000, Pantera 550, Pantera 600 EFI, Pantera 800 EFI, Panther 440, Panther 570 ESR, Panther 570 R, Thundercat, Z 370, Z 370 ES, Z 440, Z 440 ES, Z 570, Z 570 ESR, Z 570 SS, ZL 500, ZL 550, ZL 550 ESR, ZL 600 EFI, ZL 600 EFI ESR, ZL 600 EFI SS, ZL 800 EFI ESR, ZL 800 EFI SS, ZR 120, ZR 500, ZR 500 LE, ZR 600, ZR 600 EFI, ZR 800, ZR 800 EFI, ZRT 600
Models Excluded:
Sno Pro models
Manual Type:
Factory Repair Manual
Engine Systems:
Engine teardown and rebuild, carburetion, EFI systems, fuel delivery, cooling systems, exhaust systems, ignition systems, lubrication systems, starting systems, engine tuning.
Drivetrain Systems:
Transmission, clutch (primary and secondary), drive belt, chain case, driveshaft, differential (if applicable), reverse gear.
Suspension Steering:
Front suspension (struts, shocks, steering linkage), rear suspension (skis, bogey wheels, track system, shocks), steering column, handlebar assembly.
Electrical Systems:
Wiring diagrams, lighting, battery, charging system (stator, rectifier), starter motor, ignition coil, switches, sensors, EFI control unit.
Body Chassis:
Frame inspection and repair, body panels, seat, windshield, track housing, tunnel, footboards.
Brake Systems:
Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, rotors, brake levers.
Maintenance Procedures:
Regular maintenance checks, lubrication schedules, fluid changes (coolant, oil), filter replacements, track tension adjustment, clutch inspection.
Troubleshooting Procedures:
Diagnostic charts, common problems and solutions, error code interpretation, electrical system troubleshooting, engine performance issues.
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Technical Specifications:
Torque specifications for all fasteners, engine build specifications, fluid capacities and types, electrical system voltages and resistances, dimensional data.
Diagnostic Tools:
Information on necessary special tools and diagnostic equipment for servicing.
Depth:
Comprehensive, covering complete teardown and rebuild procedures, advanced diagnostics, and detailed technical specifications.
Engine Type:
Variety of 2-stroke and potential 4-stroke engines across models (details vary by specific model within the manual).
Horsepower Range:
Likely ranges from approximately 50 HP for smaller displacement engines to over 100 HP for larger displacement EFI models (specifics within manual).
Fuel Delivery:
Carbureted and Electronic Fuel Injection (EFI) systems, depending on the model variant.
Displacement Variants:
Common displacements include 370cc, 440cc, 500cc, 550cc, 570cc, 600cc, 800cc, 1000cc, and potentially others. (Details in manual for specific models).
Cooling Type:
Liquid-cooled and Fan-cooled variants are common across the model range.
Transmission Type:
CVT (Continuously Variable Transmission) with Arctic Cat's ACT Diamond Drive or similar primary and secondary clutch systems.
Gear Reduction:
Primary reduction gear systems integrated within the drive train.
Reverse Gear:
Manual transmission systems typically incorporate a reverse gear engagement mechanism.
Clutch Adjustment And Rebuild:
Manual covers clutch maintenance, adjustment, and rebuild procedures.
Length Width Height:
Varies significantly by model (e.g., Trail, Mountain, Crossover). Specific dimensions are detailed within the manual for each model.
Dry Weight:
Varies significantly by model. Dry weights typically range from approximately 450 lbs to over 600 lbs depending on model and engine size. Specifics in manual.
Track Length Width Lug Height:
Track specifications (length, width, lug height) are model-specific and detailed in the manual, influencing terrain performance.
Safety Standards:
Adherence to relevant snowmobile safety standards of the era. Manual provides information on safe operation and maintenance.
Braking System:
Hydraulic disc braking systems provide effective stopping power.
Operator Controls:
Ergonomically designed controls for throttle, brakes, and steering for confident operation.
Maintenance Impact On Safety
Safe Operation Guidelines:
Manual emphasizes proper maintenance for safe and reliable operation, including brake checks, suspension integrity, and steering system function.
Instrument Cluster:
Information on digital or analog instrument clusters providing speed, RPM, fuel level, and warning lights.
Efi Systems:
Details on EFI system components, sensors, and control modules for optimized fuel delivery and emissions.
Electrical System Diagrams:
Extensive wiring diagrams for all electrical components, aiding in troubleshooting and repairs.
Ignition Timing And Control:
Information on ignition system components and troubleshooting, including CDI units and ignition coils.
Routine Maintenance Schedule:
Manual provides detailed recommended service intervals for tasks such as oil changes, spark plug replacement, chain case lubrication, clutch service, and track inspection.
Engine Oil Type:
Specifications for 2-stroke pre-mix oil and potentially 4-stroke engine oil (if applicable to specific models). Example: API-TC certified 2-stroke oil with specific viscosity grades recommended.
Coolant Type:
Recommended coolant types and mixtures (e.g., ethylene glycol-based antifreeze with distilled water).
Chain Case Oil Type:
Specific gear oil viscosity and type for the chain case (e.g., SAE 80W-90 GL-5).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid, as specified by Arctic Cat for the 2002 models.
Common Wear Items:
The manual will likely detail procedures for addressing common wear items such as drive belts, carbides, sliders, shock seals, and suspension bushings.
Engine Performance Tuning:
Guidance on carburetor jetting, EFI mapping adjustments, and ignition timing for optimal performance and troubleshooting.
Arctic Cat Legacy:
Arctic Cat has a long-standing reputation for performance and innovation in the snowmobile industry, dating back to the 1960s.
2002 Model Lineup Significance:
The 2002 model year represented a mature and diverse lineup for Arctic Cat, featuring advancements in engine technology (EFI) and chassis design across various categories like mountain, trail, and utility.
Manufacturing Origin:
Arctic Cat snowmobiles are historically manufactured in Thief River Falls, Minnesota, USA.
