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2002 Chevrolet Silverado 3500 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Chevrolet Model: Silverado 3500 Year: 2002 Codes Platform Code: GMT800 (also known as Silverado/Sierra generation 1) 👋 Introduction Market Position Segment: Full-size heavy-duty pickup truck...
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SKU: 47119
2002 Chevrolet Silverado 3500 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Silverado 3500
Year:
2002
Codes
Platform Code:
GMT800 (also known as Silverado/Sierra generation 1)
👋 Introduction
Market Position
Segment:
Full-size heavy-duty pickup truck
Competitive Analysis
Competitors:
Ford F-350 Super Duty, Dodge Ram 3500
Key Features
Durability:
Known for robust construction and towing/hauling capability
Engine Options:
Powerful V8 gasoline and Duramax diesel engines
Utility:
Configurable for various work and commercial applications
📋 Manual Details
Coverage Areas
All Systems:
Yes
Page Count
Estimated Pages:
1500-2000 (typical for comprehensive OE service manuals)
Manual Type
Type:
Service and Repair Manual Software
Language
Language:
English
Format
Format:
PDF Download (Licensed Software)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, repair, timing, cooling, lubrication, fuel delivery (mechanical aspects)
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (electrical controls), engine sensors, ECM/PCM diagnostics
Transmission Drivetrain:
Automatic transmission (e.g., 4L80-E, 4L60E), manual transmission (if applicable), transfer case, driveshafts, differentials, axle assemblies
Brakes:
Hydraulic system, ABS, disc brakes, drum brakes (rear), parking brake, brake fluid specifications
Suspension Steering:
Front suspension (independent), rear suspension (solid axle), steering gear, power steering system, wheel alignment specifications
Electrical Chassis:
Lighting system, power windows, power locks, wipers, horn, instrument cluster, body control modules (BCM)
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, servicing procedures
Body Exterior:
Body panel removal/installation, doors, hoods, tailgates, bumpers, glass, trim
Body Interior:
Interior trim panels, seating, dashboard assembly, floor coverings
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and changes, tire rotations, spark plug replacement
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair Rebuild:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation
Diagnostics:
OBD-II (On-Board Diagnostics II) code interpretation, live data analysis, diagnostic tool usage
Specifications Data:
Torque specifications, clearances, tolerances, fluid capacities, diagnostic parameters
Technical Depth
Depth:
Comprehensive OE-level repair and diagnostic information suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF
Print Quality
Printable:
Yes, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
6.0L Vortec V8 (LQ4)
Displacement 1:
5967 cc (364 cu in)
Horsepower 1:
300-325 hp (approximate, depending on application)
Torque 1:
355-370 lb-ft (approximate, depending on application)
Fuel System 1:
Multi-point Fuel Injection (MPFI)
Engine Option 2:
6.6L Duramax Diesel (LB7)
Displacement 2:
6599 cc (403 cu in)
Horsepower 2:
300 hp
Torque 2:
520 lb-ft
Fuel System 2:
Common Rail Direct Injection (High Pressure)
🔧 Transmission
Standard
Automatic Transmission:
4L80-E (heavy-duty 4-speed automatic)
Optional
Manual Transmission:
NV4500 (5-speed manual, less common on 3500) or Allison 1000 (for Duramax diesel in later years, but 4L80-E was common in 2002)
Features
Transfer Case:
NP246 (2-speed, full-time 4WD with AutoTrac) or NP149 (full-time 4WD)
📐 Dimensions
Exterior
Wheelbase Regular Cab:
133.0 inches (3378 mm)
Wheelbase Extended Cab:
143.5 inches (3645 mm)
Wheelbase Crew Cab:
153.0 inches (3886 mm)
Bed Length Options:
6.5 ft (short bed), 8.0 ft (long bed)
Weights
Gvwr Max:
Up to 11,400 lbs (depending on configuration)
Curb Weight:
Approx. 5,500 - 6,500 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Likely 4 stars (based on typical ratings for this era and class)
NHTSA Frontal Passenger:
Likely 4 stars (based on typical ratings for this era and class)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and front passenger airbags
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player and optional premium audio system.
Navigation:
No integrated factory navigation system in this model year.
Driver Assistance
Cruise Control:
Standard or optional cruise control.
Connectivity
Onstar:
Optional OnStar communication system available.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 miles or 6 months (severe service may require more frequent changes)
Engine Coolant Change:
Initial: 100,000 miles or 5 years. Subsequent: 50,000 miles or 2.5 years
Transmission Fluid Change:
Every 50,000-100,000 miles, depending on usage (severe duty warrants shorter intervals)
Fluid Specifications
Engine Oil Gasoline:
SAE 5W-30 (API Certified)
Engine Oil Diesel:
SAE 15W-40 (API CI-4 or CH-4, e.g., Mobil Delvac 15W-40)
Coolant Type:
Dex-Cool (Orange Long-Life) or equivalent approved coolant
Transmission Fluid Automatic:
Dexron III or Dexron VI (for 4L80-E)
Known Issues
Duramax Injector Problems:
LB7 Duramax injectors were prone to premature failure and requiring replacement.
Rear Main Seal Leaks:
Some gasoline engines experienced rear main seal leaks.
Transmission Overheating:
Heavy towing can sometimes lead to transmission overheating, especially if fluid is not properly maintained.
📚 Vehicle History
Brand Heritage
Heritage:
Chevrolet has a long history of producing reliable and capable trucks, dating back to the 1910s.
Model Evolution
Generation Name:
GMT800 (Second Generation Silverado/Sierra)
Design Era:
This generation introduced a more modern and aerodynamic design compared to its predecessor.
Production
Manufacturing Location:
Fort Wayne, Indiana; Oshawa, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
The GMT800 platform (which includes the Silverado) was the basis for the MotorTrend Truck of the Year award winner in 2001, reflecting the platform's overall strength.
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