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DUCATI MONSTER 800 DARK Parts Manual Catalog 2002

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The Ducati Monster 800 Dark, produced in 2002, is a naked sportbike renowned for its minimalist design, featuring an exposed steel trellis frame and the iconic L-twin engine as a...
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SKU: 129015
DUCATI MONSTER 800 DARK Parts Manual Catalog 2002
The Ducati Monster 800 Dark, produced in 2002, is a naked sportbike renowned for its minimalist design, featuring an exposed steel trellis frame and the iconic L-twin engine as a central design element. This model offers an upright riding position, making it suitable for urban commuting and spirited riding on winding roads. The "Dark" designation signifies a distinctive blacked-out aesthetic with matte finishes, setting it apart from other Monster variants. Its 803 cc air-cooled, four-stroke L-twin engine, equipped with desmodromic valve actuation, delivers approximately 73 horsepower and 70 Nm of torque, paired with a 6-speed manual transmission and chain drive. This comprehensive parts manual catalog provides detailed information for all components and assemblies of the Ducati Monster 800 Dark. It serves as an essential resource for identifying and ordering replacement parts, featuring exploded diagrams for visual guidance on assembly and disassembly. The manual covers all major systems, including the engine, fuel system, transmission, clutch, frame, suspension, brakes, wheels, electrical system, controls, and bodywork. While offering component-level detail for rebuilds and parts replacement, its diagnostic support is limited to part identification. The manual is presented in English and is available in a digital, printable format with high-resolution diagrams and clear text, facilitating accurate maintenance and repair.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
Monster 800 Dark
Year:
2002
Codes
Engine Family Code:
DS1000/800 (air-cooled L-twin)
Chassis Code:
M800
👋 Introduction
Market Position
Motorcycle Segment:
Naked sportbike
Target Audience:
Riders seeking a stylish, accessible Italian V-twin experience with a focus on urban riding and spirited backroad excursions.
Competitive Analysis
Key Competitors:
Triumph Bonneville, Moto Guzzi V7, Yamaha MT-07 (later models), Suzuki SV650
Key Features
Design Philosophy:
Minimalist, trellis frame exposed, L-twin engine as a central design element, upright riding position
Model Variant Distinction:
'Dark' signifies a blacked-out aesthetic, often with matte finishes, differentiating it from standard models.
📋 Manual Details
Coverage Areas
Primary Coverage:
All components and assemblies for the Ducati Monster 800 Dark
Secondary Coverage:
Exploded diagrams for parts identification and order
Page Count
Estimated Page Count:
Varies (typically 200-500+ pages for comprehensive parts catalogs)
Manual Type
Manual Type:
Parts Manual Catalog
Language
Language:
English
Format
Format:
Digital (likely PDF), Printable
📖 Manual Coverage
Systems Covered
Engine Assembly:
Crankcase, cylinder head, piston, crankshaft, camshafts, valves, timing components
Fuel System:
Carburetor assemblies, fuel pump, fuel lines, fuel filter
Ignition System:
Spark plugs, ignition coils, wiring harnesses
Exhaust System:
Exhaust headers, mufflers, catalytic converter (if applicable), clamps, gaskets
Transmission Clutch:
Clutch assembly, gears, shafts, shift drum, clutch plates, pressure plates
Frame Chassis:
Main frame, subframe, swingarm, steering head components, footpegs
Suspension Front:
Front forks, internal components, steering yoke, bearings
Suspension Rear:
Rear shock absorber, linkage (if applicable), swingarm bearings
Brakes Front:
Brake calipers, brake discs, master cylinder, brake lines, pads
Brakes Rear:
Brake caliper, brake disc, master cylinder, brake lines, pads
Wheels Tires:
Wheel rims, spokes, hubs, bearings, tire mounting components
Electrical System:
Battery, starter motor, alternator, lighting (headlight, tail light, indicators), horn, wiring harnesses, connectors
Controls:
Handlebars, levers, throttle assembly, clutch lever, brake lever, cables
Bodywork:
Fuel tank, seat, fenders, side covers, fairings (if applicable), instrumentation cluster
Procedures Included
Part Identification:
Precise identification of every component with corresponding part numbers
Assembly Disassembly:
Visual guidance for component assembly and disassembly through exploded diagrams
Parts Ordering:
Facilitates accurate ordering of replacement parts by providing manufacturer part numbers
Technical Depth
Depth Level:
Component-level detail; essential for parts identification, replacement, and ordering
Diagnostic Support:
Limited to identifying correct parts for potential issues, not troubleshooting procedures
Rebuild Guidance:
Provides all necessary part information for a complete engine or component rebuild
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for part numbers and descriptions
Print Quality
Diagram Resolution:
High resolution, allowing for enlargement to view small parts
Text Clarity:
Sharp and clear text for part names and numbers
Binding Type
Digital Binding:
N/A (digital format)
Paper Type
Digital Paper Emulation:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, L-twin (90° V-twin)
Displacement:
803 cc
Bore X Stroke:
95 mm x 56.5 mm
Valve Actuation:
Desmodromic, 2 valves per cylinder (Desmodromic valve control)
Compression Ratio:
9.2:1
Cooling System:
Air-cooled
Performance
Horsepower:
Approximately 73 hp @ 8000 rpm
Torque:
Approximately 70 Nm (52 lb-ft) @ 6000 rpm
Fuel System
Fuel Delivery:
Dual 38mm Mikuni carburetors (specific model variant may have had early fuel injection options in some markets, but 800 typically carbureted)
Fuel Type:
Unleaded gasoline (95 RON recommended)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet multi-plate clutch, hydraulically operated
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2120 mm (83.5 in)
Width:
Approx. 790 mm (31.1 in) (excluding mirrors)
Height:
Approx. 1100 mm (43.3 in) (to top of handlebar)
Wheelbase:
Approx. 1480 mm (58.3 in)
Seat Height:
Approx. 770 mm (30.3 in)
Weights
Dry Weight:
Approx. 185 kg (408 lbs)
Wet Weight:
Approx. 204 kg (450 lbs)
🛡️ Safety Features
Ratings
Braking Performance:
Dual 320mm discs with 2-piston calipers (front), Single 240mm disc with 2-piston caliper (rear)
Active Features
ABS:
Not standard on the 2002 Monster 800
Passive Features
Frame Construction:
Steel trellis frame for rigidity and feedback
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meter, warning lights
Driver Assistance
Traction Control:
Not available
Connectivity
Bluetooth Support:
Not available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 km (4,500 miles) or 12 months, whichever comes first (refer to specific service manual for precise intervals)
Desmo Service Interval:
Major desmodromic valve clearance check and adjustment every 12,000 km (7,500 miles) or 24 months (crucial for Ducati engines)
Fluid Specifications
Engine Oil Type:
Mineral or Synthetic SAE 20W-50 motorcycle oil, API SG/SH or higher, JASO MA compliant
Engine Oil Capacity:
Approx. 3.0 - 3.5 liters (refer to manual for exact capacity with/without filter change)
Brake Fluid Type:
DOT 4 (or DOT 5.1 where compatible), high-performance brake fluid
Clutch Fluid Type:
Mineral oil for hydraulic clutch systems (check specific Ducati recommendation, often same as brake fluid)
Coolant Type:
N/A (air-cooled)
Known Issues
Common Wear Items:
Clutch plates, front fork seals, exhaust system gaskets, electrical connectors (corrosion risk)
Desmo Service Importance:
Failure to perform regular desmo service can lead to poor running, loss of power, and potentially severe engine damage.
Carburetor Tuning:
Mikuni carburetors can require periodic synchronization and adjustment for optimal performance, especially if the bike is used intermittently.
📚 Vehicle History
Brand Heritage
Ducati Legacy:
Ducati has a rich history of performance motorcycles, particularly known for their L-twin engines, desmodromic valve operation, and distinctive Italian styling and sound.
Model Evolution
Monster Lineage:
The Monster series, introduced in 1993, revolutionized the sportbike category by stripping away fairings and emphasizing the engine and frame. The M800 was an accessible entry point into the Monster family.
Production
Production Era:
The Ducati Monster 800 was produced around the early to mid-2000s, slotting between the smaller 620cc models and the larger 900/1000cc variants.
Manufacturing Location:
Bologna, Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Journal Reviews:
Ducati Monsters generally received praise for their handling, engine character, and unique styling, often being recognized as benchmark naked bikes of their era.
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