2002 Isuzu Axiom Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Axiom Year: 2002 Product Type: Service Repair Manual Official Factory Manual: True 👋 Introduction Market Position Vehicle Segment: Mid-size SUV, body-on-frame construction. Target...

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Tipo: Coches

Proveedor:

SKU: 345236

Etiquetas: 2002 Axiom Car Cars Isuzu Misc

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Descripción

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

Axiom

Year:

Product Type:

Service Repair Manual

Official Factory Manual:

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV, body-on-frame construction.

Target Audience:

Families, off-road enthusiasts, individuals seeking utility and capability.

Competitive Analysis

Competitors 2002:

Jeep Grand Cherokee, Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Nissan Pathfinder.

Key Features

Chassis:

Rugged body-on-frame construction for enhanced durability and off-road capability.

Powertrain:

Reliable Isuzu 6VE1 3.5L V6 engine with available 4WD.

Utility:

Spacious interior, good towing capacity, and practical cargo space.

Manual Value

Diy Benefit:

Empowers owners to perform their own maintenance and repairs, saving money and ensuring proper upkeep.

Professional Benefit:

Provides essential data for automotive repair shops and technicians to efficiently diagnose and fix issues.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, repair, maintenance, and diagnostics for the 2002 Isuzu Axiom.

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

3.5L V6 (6VE1) Engine: complete overhaul, diagnostics, component testing, timing belt replacement, fuel injection, ignition system, cooling system, lubrication system.

Transmission:

Automatic Transmission (RM4AEL/R5M4A): overhaul, repair, hydraulic control, valve body diagnosis, fluid specifications, shift control systems.

Drivetrain:

4WD System: transfer case operation, front/rear differential service, CV joint inspection, propeller shaft maintenance, 4WD engagement control.

Suspension:

Front and Rear Suspension: strut/shock absorber replacement, coil spring service, control arm bushings, ball joint inspection, steering linkage, wheel alignment procedures.

Brakes:

ABS System: brake fluid flush, caliper and rotor replacement, brake booster operation, parking brake adjustment, hydraulic system bleeding.

Steering:

Power Steering System: pump inspection, rack and pinion service, fluid replacement, steering column components, alignment specifications.

Electrical:

Complete Electrical System: wiring diagrams, fuse box locations, lighting systems, power windows, door locks, starter, alternator, battery testing, charging system.

Body:

Body and Frame: interior trim removal, exterior panel repair, door mechanism service, glass replacement, rust repair techniques, body panel alignment.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC): AC system service, refrigerant handling, blower motor, evaporator and condenser, climate control operation.

Diagnostics:

On-Board Diagnostics (OBD-II): DTC code retrieval, diagnostic procedures, troubleshooting charts, sensor testing (MAP, TPS, O2, MAF), module communication.

Procedures Included

Maintenance:

Scheduled maintenance tasks, oil change procedures, fluid level checks, filter replacement (air, oil, fuel, cabin), spark plug replacement, tire rotation.

Repair:

Detailed step-by-step repair instructions for all major mechanical and electrical components, including engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild.

Troubleshooting:

Extensive troubleshooting guides, symptom-based diagnostics, diagnostic flowcharts, common problem identification and solutions.

Diagnostics:

Component testing procedures, sensor value analysis, diagnostic tool usage, wiring harness testing, electrical circuit diagnosis.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Specifications:

Torque specifications for all fasteners, fluid capacities, electrical specifications, engine performance data, alignment angles.

Technical Depth

Depth:

Factory-level detail suitable for professional technicians and experienced DIY mechanics, covering everything from basic maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Format:

Searchable Text:

Printable:

Print Quality

Image Resolution:

High-resolution diagrams and photographs.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Configuration:

3.5 Liter SOHC V6

Displacement:

3494 cc

Bore X Stroke:

93.4 mm x 85.0 mm

Compression Ratio:

9.0:1

Performance

Horsepower Est:

215 hp @ 5400 rpm

Torque Est:

230 lb-ft @ 3200 rpm

Fuel System

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Ignition

System:

Distributorless Electronic Ignition (DIS)

Cooling

System Type:

Liquid-cooled

Timing

Belt Or Chain:

Timing Belt (critical replacement interval)

🔧 Transmission

Standard

Type:

4-speed Automatic (RM4AEL)

Optional

Type:

None offered for 2002 model year.

Features

Drive Modes:

Full-time 4WD with locking center differential, optional 2WD/4WD selector (depending on trim).

Fluid Specifications

Type:

Dexron III (or equivalent automatic transmission fluid)

Fluid Capacity

Capacity Quarts:

Approx. 7.1 quarts (7.5 Liters)

📐 Dimensions

Exterior

Length:

186.7 inches

Width:

74.5 inches

Height:

70.7 inches

Wheelbase:

110.2 inches

Ground Clearance:

8.3 inches

Weights

Curb Weight Est Lbs:

4300 - 4500 lbs (depending on configuration)

Towing Capacity Lbs:

Up to 5000 lbs

Cargo

Cargo Volume Cu Ft:

Approx. 37.5 cu ft (behind 2nd row)

Wheels Tires

Standard Tire Size:

P245/70R16

Optional Tire Size:

P265/70R17 (on higher trims)

Wheel Bolt Pattern:

6x139.7 mm (6x5.5 inches)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance Rating:

4/5 stars

Active Features

Traction Control:

Available (often part of the 4WD system)

Standard 4-wheel Anti-lock Braking System (ABS).

Passive Features

Airbags:

Driver and front passenger airbags, available side-impact airbags.

Seatbelts:

3-point seatbelts with pretensioners for front occupants.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player, optional premium sound systems with amplifiers and subwoofers.

Navigation:

Optional factory-installed GPS navigation system.

Driver Assistance

Cruise Control:

Standard

Connectivity

Power Outlets:

12V power outlets in dashboard and cargo area.

Comfort Features

Climate Control:

Manual or automatic climate control (depending on trim level).

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000 miles or 6 months, whichever comes first.

Engine Air Filter:

Every 30,000 miles or 24 months.

Cabin Air Filter:

Every 15,000 miles or 12 months (if equipped).

Transmission Fluid Change:

Every 60,000 miles or 48 months, or more frequently under severe driving conditions.

Timing Belt Replacement:

CRITICAL: Every 90,000 miles or 72 months. Failure to replace can cause catastrophic engine damage.

Spark Plugs:

Every 100,000 miles (platinum tipped).

Fluid Specifications

Engine Oil:

API Service SJ or SL, SAE 5W-30 (or 10W-30 based on climate, consult manual).

Coolant:

Isuzu Genuine Coolant or equivalent (ethylene glycol-based, silicate-free, 50/50 mix with distilled water).

Brake Fluid:

DOT 3

Power Steering Fluid:

Dexron III ATF or equivalent.

Known Issues

Timing Belt:

Belt degradation and potential failure if not replaced on schedule is a major concern.

Transmission:

Some reports of rough shifting or premature wear in the automatic transmission.

Rear Main Seal:

Occasional oil leaks from the rear main seal.

Electrical Connectors:

Corrosion or degradation of electrical connectors, particularly in humid climates.

Suspension Components:

Wear in ball joints and bushings over time, leading to clunking noises or steering issues.

📚 Vehicle History

Brand Heritage

Isuzu SUV Legacy:

Isuzu has a long history of producing robust SUVs and off-road vehicles, including the Trooper and Amigo.

Model Evolution

Axiom Introduction:

The Isuzu Axiom was introduced for the 2001 model year as a replacement for the Isuzu Trooper in the North American market, targeting a more modern SUV buyer.

Second Generation Intro:

The 2002 model year represents the second year of production for the Axiom, maintaining the original design and powertrain.

Production

Manufacturing Location:

United States (from Isuzu's Lafayette, Indiana assembly plant, also producing Subaru models).

Production End

Model Discontinuation:

The Isuzu Axiom was discontinued after the 2004 model year due to declining sales and Isuzu's phasing out of its North American passenger vehicle operations.

🏆 Awards & Recognition

Recognitions

Consumer Reports Rating:

Mixed ratings depending on model year and specific components, often noted for its off-road capability but average on-road manners.

Certifications

Emissions Certification:

Meets EPA emissions standards for its model year.