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KIA Sportage 2002 OEM Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2002 Engine Variant: 2.0L (G4JP) Generation Generation: First Generation (JA) Codes Chassis Code: JA 👋 Introduction Market Position Segment: Compact SUV...
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SKU: 284066
Etiquetas: 2002 Car Cars Kia Misc Sportage
KIA Sportage 2002 OEM Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2002
Engine Variant:
2.0L (G4JP)
Generation
Generation:
First Generation (JA)
Codes
Chassis Code:
JA
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Competitive Analysis
Competitors 2002:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Suzuki Vitara
Key Features
Market Appeal:
Affordable, reliable utility vehicle with optional four-wheel drive, practical for everyday use and light off-roading.
Manual Value:
Provides essential technical data for DIY repairs and professional servicing, reducing reliance on expensive dealership labor.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (Primarily North America, Europe, Asia)
Page Count
Estimated Pages:
~1500-2000
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, engine control system (ECM)
Drivetrain:
Manual transmission (M5SR1), Automatic transmission (4-speed automatic), transfer case (if applicable), driveshafts, differentials, axles
Chassis:
Suspension (front struts, rear multi-link), steering system, braking system (front discs, rear drums/discs), wheels, tires
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, power accessories, wiring diagrams, fuses, relays, body control module (BCM)
Body:
Exterior body panels, interior trim, seats, doors, windows, HVAC system, safety restraints (airbags, seatbelts)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake pad replacement, belt inspection/replacement
Repair:
Engine overhauls, transmission rebuilds, suspension component replacement, brake caliper service, electrical diagnostics and component replacement, body panel repair
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) and their meanings, wiring harness checks
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Quality:
High-resolution scans, likely searchable text
Print Quality
Printability:
Printable pages, allowing for physical reference
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G4JP
Engine Type:
Inline-4, DOHC, 16-valve
Displacement:
1998 cc (2.0 Liters)
Performance
Horsepower:
Approx. 128-130 hp @ 5500-6000 rpm (varies by market and specification)
Torque:
Approx. 135-137 lb-ft @ 3000-4000 rpm (varies by market and specification)
Fuel System
Injection:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Kia Genuine Long Life Coolant or equivalent)
Lubrication System
Oil Type:
API SG, SH, SJ or higher; SAE 5W-30, 10W-30, 10W-40 (depending on climate)
Timing System
Drive Type:
Timing Belt
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission (M5SR1)
Optional
Type:
4-Speed Automatic Transmission
Features
Drive Options:
2WD (Rear-wheel drive) or 4WD (Four-wheel drive, often part-time with selectable high/low range)
Fluid Specifications Manual
Transmission Fluid Type:
API GL-4, SAE 75W-90
Fluid Specifications Automatic
Transmission Fluid Type:
Dexron III or equivalent
📐 Dimensions
Exterior
Length:
Approx. 4,350 mm (171.3 in)
Width:
Approx. 1,795 mm (70.7 in)
Height:
Approx. 1,730 mm (68.1 in)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Cargo
Cargo Volume:
Varies, but generally competitive for its class with seats up and down.
Weights
Curb Weight:
Approx. 1,400-1,600 kg (3,086-3,527 lbs), depending on configuration (2WD/4WD, transmission)
Towing Capacity:
Generally around 1,000-2,000 lbs (450-900 kg), check specific market regulations.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not extensively rated by NHTSA in a standardized way for this era, but generally considered reasonably safe for its class.
Active Features
ABS:
Optional Anti-lock Braking System (ABS)
Traction Control:
Rarely available on this model.
Passive Features
Airbags:
Driver and front passenger airbags (standard on most trims)
Seatbelts:
3-point seatbelts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM stereo with CD player or cassette player, optional premium sound system.
Navigation:
Not available on this model.
Driver Assistance
Cruise Control:
Optional cruise control
Connectivity
Bluetooth:
Not available on this model.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Engine Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually (if equipped).
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4 years, whichever comes first. Crucial due to interference engine design.
Spark Plug Replacement:
Platinum plugs: ~100,000 miles (160,000 km). Standard plugs: ~30,000 miles (48,000 km).
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter change.
Coolant Capacity:
Approx. 6.5 liters (6.9 US quarts).
Known Issues
Timing Belt Failure:
Critical to replace per schedule due to interference engine design, failure causes severe internal damage.
Rear Main Seal Leaks:
Occasional oil leaks from the rear main seal can occur.
Automatic Transmission Issues:
Some models may experience rough shifting or transmission slippage if fluid is not maintained.
Cv Joint Wear:
Front CV joints can wear, especially with off-road use or torn boots.
📚 Vehicle History
Brand Heritage
Korean Automaker:
Kia Motors Corporation, a South Korean automotive manufacturer.
Model Evolution
First Generation Launch:
Originally launched in 1997 in Korea, but widely introduced to international markets including North America in 1999 for the 2000 model year. The 2002 model represents a refinement of the initial design.
Production
Production Period:
1997–2004 (First Generation)
Manufacturing Locations:
South Korea (primarily Gwangmyeong plant), also assembled in other locations via CKD kits.
🏆 Awards & Recognition
Recognitions
Value Proposition:
Often recognized for its competitive pricing and practicality in the compact SUV segment.
Ratings
Reliability Perception:
Generally considered reliable for its age, though maintenance is key.
Certifications
Oem Standard:
Adheres to Kia's original equipment manufacturer specifications.
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