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Hyosung GT125 GT250 Comet Service Repair Manual 2002 Onwards

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This manual covers the GT125 and GT250 Comet motorcycle models, produced from 2002 to the current model years. These motorcycles are known for their V-twin engine configurations and stylish design,...
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Tipo: Motorcycle
Proveedor:
SKU: 122550
Hyosung GT125 GT250 Comet Service Repair Manual 2002 Onwards
This manual covers the GT125 and GT250 Comet motorcycle models, produced from 2002 to the current model years. These motorcycles are known for their V-twin engine configurations and stylish design, offering a blend of performance and aesthetic appeal for riders. The GT125, with its 125cc displacement, and the GT250, featuring a 249cc V-twin, provide accessible yet engaging riding experiences, often characterized by their liquid-cooled engines, 5-speed transmissions, and chain drive systems. The robust steel trellis frame contributes to their stability, while the dual disc front and single disc rear braking systems ensure reliable stopping power. This comprehensive Service Repair Workshop Manual provides detailed information for the maintenance, repair, and diagnostics of your GT125 or GT250 Comet. It covers all major systems, including the engine mechanicals, fuel and ignition systems, clutch, transmission, cooling, exhaust, electrical components, brakes, wheels, tires, steering, suspension, frame, and bodywork. The manual includes step-by-step instructions for assembly and disassembly, scheduled maintenance procedures, troubleshooting guides for common issues, and professional-level technical specifications. With high-quality images and diagrams, this manual is an essential resource for owners and technicians to ensure the optimal performance and longevity of their motorcycle.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
GT125 / GT250 Comet
Model Variant:
GT125, GT250, GT250R
Covered Years Start:
2002
Covered Years End:
Current Model Years (as per 'Onwards' designation)
Codes
Engine Code Example Gt125:
ROK130MB
Engine Code Example Gt250:
ROK130MB
👋 Introduction
Market Position
Target Audience:
Owners of Hyosung GT125 and GT250 Comet motorcycles seeking to perform maintenance, repairs, and diagnostics themselves, as well as independent repair shops.
Competitive Analysis
Manual Advantage:
Provides professional-grade information, comprehensive coverage, and visual aids, rivalling official manufacturer service manuals in detail. Instant download offers immediate access for urgent repairs.
Key Features
Feature 1:
Instant download for immediate use.
Feature 2:
Comprehensive coverage of all systems and models from 2002 onwards.
Feature 3:
High-quality images and diagrams to aid understanding.
Feature 4:
Detailed troubleshooting guides.
Feature 5:
Professional quality information comparable to OEM manuals.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive A-Z service and repair for all models from 2002 onwards.
Specific Systems Covered:
Engine, Clutch, Transmission, Cooling System, Fuel System, Exhaust System, Ignition System, Electrical System, Braking System, Wheels, Tires, Steering System, Suspension System, Frame, Bodywork, Troubleshooting.
Page Count
Estimated Page Count:
Detailed page count not specified, but described as 'Full & Complete' and covering 'All Major Repair Topics in Great Detail'.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine teardown, assembly, component inspection (pistons, rings, cylinders, crankshaft, camshafts, valves, etc.), timing procedures, lubrication system.
Engine Fuel System:
Carburetor or fuel injection system service, cleaning, adjustment, fuel pump, fuel filter replacement, fuel tank service.
Engine Ignition System:
Spark plug specifications, ignition timing, coil testing, CDI unit diagnostics, sensor testing (if applicable).
Clutch:
Clutch disc inspection, pressure plate, release mechanism, clutch cable adjustment/replacement.
Transmission:
Gearbox disassembly, inspection of gears, shafts, bearings, shift drum and forks, transmission fluid specifications and change intervals.
Cooling System:
Radiator service, coolant specifications, water pump inspection and replacement, thermostat function, fan operation.
Exhaust System:
Exhaust pipe and muffler inspection, gasket replacement, emissions control systems (if applicable).
Electrical System:
Battery specifications, charging system (alternator/stator, regulator/rectifier), starter motor, lighting circuits, horn, instrumentation, fuses, relays.
Brakes:
Brake fluid specifications, caliper service, pad replacement, disc inspection, master cylinder overhaul, brake hose inspection, bleeding procedures.
Wheels And Tires:
Tire pressure recommendations, tire wear inspection, wheel bearing service, rim repair/replacement, spoke tensioning (if applicable).
Steering And Suspension:
Handlebar bearing service, steering head bearing adjustment and replacement, front fork overhaul (oil change, seal replacement), rear shock absorber inspection and replacement, swingarm bearing service.
Frame And Bodywork:
Frame inspection for damage, fairing removal and installation, seat repair, fuel tank mounting and service, cosmetic panel replacement.
Wiring Diagrams:
Detailed electrical wiring schematics for all systems, component identification on diagrams, troubleshooting flowcharts.
Procedures Included
Maintenance Scheduled:
Regular service intervals, oil change, filter replacement, chain adjustment and lubrication, brake checks, tire checks, coolant checks.
Repair Major:
Complete engine rebuild, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnostics and replacement.
Troubleshooting:
Systematic fault finding procedures for common issues, diagnostic flowcharts, symptom-based troubleshooting guides.
Assembly Disassembly:
Step-by-step instructions for the removal and installation of all major components and sub-assemblies.
Technical Depth
Depth:
Professional level, covering everything from basic maintenance to complete engine and transmission rebuilds. Suitable for experienced mechanics and dedicated DIY enthusiasts.
Diagnostic Capabilities:
Advanced diagnostic procedures for electrical and mechanical systems, including component testing and troubleshooting guides.
📊 Manual Specifications
File Format
Type:
PDF
Compatibility:
Works on all operating systems including Windows (95, 98, 2000, Me, Xp, Vista, 7, 8, 10, 11) and MAC OS.
Searchability:
Likely searchable PDF due to digital format, allowing quick access to specific topics.
Print Quality
Quality:
High quality, with numerous pictures and diagrams.
Binding Type
Type:
Not Applicable (Digital Download)
Paper Type
Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Gt125 Engine Type:
Liquid-cooled, 4-stroke, V-twin (typically)
Gt125 Displacement:
125cc
Gt250 Engine Type:
Liquid-cooled, 4-stroke, V-twin
Gt250 Displacement:
249cc
Performance
Gt125 Horsepower Est:
Approx. 15-18 HP (varies by market and specific model year)
Gt250 Horsepower Est:
Approx. 27-30 HP (varies by market and specific model year)
Fuel System
Gt125 Fuel Delivery:
Carburetor (e.g., Mikuni B26 or similar) or Fuel Injection (later models/variants)
Gt250 Fuel Delivery:
Carburetor (e.g., Mikuni B26 or similar) or Fuel Injection (later models/variants)
Engine Construction
Cylinder Layout:
V-Twin
Cooling Method:
Liquid Cooling
🔧 Transmission
Standard
Type:
Constant mesh, 5-speed sequential
Optional
Type:
None specified for these models.
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Gt125 Length Approx:
2080 mm
Gt125 Width Approx:
740 mm
Gt125 Height Approx:
1130 mm
Gt250 Length Approx:
2080 mm
Gt250 Width Approx:
740 mm
Gt250 Height Approx:
1130 mm
Weights
Gt125 Dry Weight Approx:
155 kg
Gt250 Dry Weight Approx:
164 kg
Gt250R Dry Weight Approx:
164 kg
Capacity
Fuel Tank Capacity Liters:
17 L
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for motorcycle manuals; focuses on system integrity and repair to ensure safe operation.
Active Features
Braking System:
Dual hydraulic disc front brake, hydraulic disc rear brake. Manual covers servicing and adjustment.
Lighting System:
Halogen headlight, taillight, turn signals. Manual details maintenance and troubleshooting.
Passive Features
Frame Construction:
Steel trellis frame, designed for rigidity and stability. Manual details inspection for structural integrity.
💡 Technology Features
Infotainment
Features:
Basic instrumentation typically includes speedometer, tachometer, odometer, fuel gauge, and indicator lights. No advanced infotainment systems.
Driver Assistance
Features:
N/A; focuses on mechanical and electrical systems for basic operation and safety.
Connectivity
Features:
N/A
Engine Management
Features:
Mechanical ignition timing and carburetor control in many models, or basic ECU for fuel injection in later versions. Manual provides diagnostic information.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-6,000 km or 6-12 months, as detailed in manual.
Chain Lube Clean Interval:
Every 500-1,000 km or after riding in wet conditions, as detailed in manual.
Spark Plug Replacement:
Refer to manual for specific mileage; typically 10,000-20,000 km.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 20W-50 recommended. Specific grade to be confirmed in manual.
Engine Oil Capacity:
Approx. 1.8 - 2.0 Liters (with filter change). Exact capacity in manual.
Coolant Type:
Ethylene glycol based, permanent type antifreeze (50% solution). Manual specifies required type.
Brake Fluid Type:
DOT 4 recommended. Manual specifies exact type and procedure.
Known Issues
Common Maintenance Points:
Carburetor synchronization, idle speed adjustment, chain wear, valve clearance checks, charging system output.
Potential Reliability Concerns:
Some early models may exhibit minor electrical gremlins or require more frequent carburetor tuning. Consistent maintenance addresses these. Manual is key.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung Motors & Machinery Inc. (South Korea)
Model Evolution
Gt Series Introduction:
The GT series was launched to offer stylish, performance-oriented motorcycles with modern features, often leveraging V-twin engine technology.
Production
Manufacturing Locations:
Primarily South Korea, with potential assembly in other regions.
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the Hyosung GT125/GT250 Comet are not widely documented in major automotive award databases; the manual's value lies in its technical utility.
Ratings
Manual Quality Rating:
Professional Quality Information!
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