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HYOSUNG GT125 GT250 COMET Full Service & Repair Manual 2002-ONWARDS

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This manual covers the GT125 Comet and GT250 Comet motorcycles, produced from 2002 onwards. These models represent a commitment to providing accessible performance in the sportbike segment, often featuring a...
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Tipo: Motorcycle
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SKU: 151052
HYOSUNG GT125 GT250 COMET Full Service & Repair Manual 2002-ONWARDS
This manual covers the GT125 Comet and GT250 Comet motorcycles, produced from 2002 onwards. These models represent a commitment to providing accessible performance in the sportbike segment, often featuring a V-twin engine configuration known for its distinctive character. Designed for riders seeking an engaging and stylish riding experience, the Comet series offers a blend of sporty aesthetics and reliable engineering, making them suitable for both commuting and recreational riding. This comprehensive factory service and repair workshop manual provides in-depth coverage for all aspects of maintaining and repairing your GT125 or GT250 Comet. It details routine maintenance, troubleshooting common issues, and performing major repairs across all major systems, including the engine, transmission, fuel, electrical, chassis, and braking systems. With hundreds of pages of detailed procedures, photos, and exploded diagrams, this manual is an essential resource for owners and technicians alike, ensuring optimal performance and longevity of your motorcycle.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
GT250 Comet
Model Variant:
GT250 Comet
Model Codename:
Comet
Year Coverage Start:
2002
Year Coverage End:
Onwards
Codes
Chassis Codes:
Likely varies by specific sub-model and market, but common codes might include frames designated for GT125 and GT250 variants.
👋 Introduction
Market Position
Target Audience:
Owners of Hyosung GT125 and GT250 Comet motorcycles seeking to perform their own maintenance and repairs, as well as independent repair shops.
Competitive Analysis
Value Proposition:
Offers a comprehensive and lifetime-accessible factory-level repair resource at a fraction of the cost of dealership service, enabling significant savings on maintenance and repairs.
Key Features
Completeness:
Full factory service manual covering all aspects of repair and maintenance, not a condensed or limited version.
Visuals:
Contains hundreds of pages with detailed photos and exploded diagrams to illustrate procedures.
Accessibility:
Instant download, usable on multiple devices without expiration.
📋 Manual Details
Coverage Areas
Primary Coverage:
Global
Geographic Markets:
All markets where Hyosung GT125 and GT250 Comet models were officially sold and supported.
Page Count
Estimated Pages:
Hundreds of pages
Manual Type
Type:
Factory Service & Repair Workshop Manual
Content Focus:
Repair, servicing, and troubleshooting
Language
Primary Language:
English
Format
File Format:
Digital (PDF)
Accessibility:
Instant download for computer, tablet, or smartphone
Licensing
Usage Rights:
Lifetime use on unlimited devices, no expiry, no renewal fees
📖 Manual Coverage
Systems Covered
Engine:
Detailed procedures for engine disassembly, assembly, inspection, and adjustment for both GT125 and GT250 variants, including carburetion/injection systems, ignition, cooling, and lubrication.
Transmission:
Covering clutch operation, gearbox inspection, disassembly, assembly, gear selection mechanisms, and fluid servicing.
Fuel System:
Diagnosis and repair of fuel delivery, carburettors (for GT125 and early GT250), fuel injection systems (for later GT250 models), fuel tank, and lines.
Electrical System:
Comprehensive coverage of wiring diagrams, charging system (stator, regulator/rectifier, battery), starting system (starter motor, solenoid), lighting, ignition system components, and electronic control units (ECUs) where applicable.
Chassis And Suspension:
Front fork (telescopic or upside-down depending on sub-model) maintenance, seal replacement, oil levels; rear shock absorber inspection and adjustment; swingarm inspection and lubrication; steering head bearing service.
Brakes:
Front and rear brake system maintenance, including disc and caliper inspection, pad replacement, hydraulic system bleeding, master cylinder and slave cylinder servicing.
Wheels And Tires:
Tire inspection, replacement, and inflation; wheel bearing maintenance; wheel balancing; spoke tensioning (if applicable).
Exhaust System:
Inspection, repair, and replacement of exhaust pipes, mufflers, and associated hardware.
Bodywork And Trim:
Removal and installation of fairings, body panels, seat, fuel tank, fenders, and other cosmetic components.
Controls And Cables:
Adjustment and replacement of throttle cables, clutch cables, brake cables, and control levers.
Procedures Included
Routine Maintenance:
Detailed steps for oil changes, filter replacements, chain lubrication and adjustment, spark plug service, air filter cleaning/replacement, and brake fluid checks.
Troubleshooting:
Diagnostic charts and procedures for identifying and rectifying common mechanical and electrical issues.
Major Repairs:
Step-by-step instructions for engine rebuilds, transmission overhauls, suspension component replacements, and electrical system repairs.
Component Overhaul:
Detailed instructions for disassembling, cleaning, inspecting, and reassembling key components like carburettors, fuel injectors, alternators, and brake calipers.
Wiring Diagrams:
Comprehensive and clearly labeled wiring schematics for all electrical systems.
Technical Depth
Depth:
Professional-level detail, suitable for advanced DIY mechanics and professional technicians. Covers everything from basic adjustments to complete engine and gearbox rebuilds.
Diagnostic Capability:
Provides guidance on identifying the root cause of malfunctions through systematic troubleshooting steps.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for easy information retrieval.
Print Quality
Printable:
Yes, individual pages or the entire manual can be printed.
Binding Type
Digital Format Implication:
N/A (Digital download)
Paper Type
Digital Format Implication:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Gt125 Engine Type:
Likely 125cc V-twin, air-cooled, 4-stroke
Gt125 Bore Stroke:
Specifics vary, but typical for 125cc V-twins.
Gt125 Power Output:
Typically around 13-15 HP, depending on market regulations.
Gt250 Engine Type:
Likely 250cc V-twin, air-cooled, 4-stroke
Gt250 Bore Stroke:
Specifics vary, but typical for 250cc V-twins.
Gt250 Power Output:
Typically around 25-28 HP, depending on market and fuel system.
Performance
Valve Train:
DOHC, 8 valves (2 per cylinder) is common for these V-twins.
Fuel System
Gt125 Fuel Delivery:
Carburetor(s), likely Mikuni or Keihin equivalent.
Gt250 Fuel Delivery:
Carburetor(s) for earlier models, potentially Fuel Injection (EFI) for later models or specific variants.
Fuel Tank Capacity:
Typically around 14-17 liters for this class of motorcycle.
🔧 Transmission
Standard
Type:
5-speed constant mesh manual transmission.
Optional
Type:
N/A (Manual transmission standard)
Features
Clutch Type:
Wet, multi-plate clutch.
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Gt125 Dimensions:
Specific dimensions (L x W x H) will be detailed in the manual, but generally a sporty streetfighter/naked bike style.
Gt250 Dimensions:
Specific dimensions (L x W x H) will be detailed in the manual, but generally a sporty streetfighter/naked bike style.
Weights
Gt125 Dry Weight:
Likely in the range of 150-165 kg.
Gt250 Dry Weight:
Likely in the range of 170-185 kg.
Gt125 Wet Weight:
Will be higher than dry weight, detailed in manual.
Gt250 Wet Weight:
Will be higher than dry weight, detailed in manual.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A for motorcycles in the same way as cars; focus is on structural integrity and component safety.
Active Features
Braking System:
Hydraulic disc brakes front and rear. ABS may be an option on later models or specific markets, but typically not standard on early versions.
Passive Features
Lighting:
Halogen headlamp, LED tail lamp and indicators on some variants. Manual covers bulb replacement and electrical checks.
💡 Technology Features
Infotainment
Features:
Basic instrumentation – speedometer, tachometer, odometer, trip meter, and warning lights. No advanced infotainment systems are present.
Driver Assistance
Features:
Primarily relies on rider input. ABS might be present on some later models, which would be covered.
Connectivity
Features:
N/A for this era of motorcycle.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or 6 months, whichever comes first. Manual will specify exact interval and oil type.
Valve Clearance:
Usually around 6,000-10,000 km. Manual provides detailed inspection and adjustment procedures.
Spark Plug Replacement:
Typically every 8,000-12,000 km. Manual will list recommended spark plug types (e.g., NGK CR9E or similar).
Fluid Specifications
Engine Oil Type:
JASO MA certified 10W-40 or 10W-50 semi-synthetic or fully synthetic motorcycle oil is common. Specific grade to be confirmed in manual.
Engine Oil Capacity:
Approx. 1.6-1.8 liters for GT125, 1.8-2.0 liters for GT250 (including filter). Exact figures in manual.
Brake Fluid Type:
DOT 4 hydraulic brake fluid is standard. Manual will specify.
Coolant Type:
If liquid-cooled variant exists, a 50/50 mix of ethylene glycol coolant and distilled water. Manual will confirm.
Known Issues
Electrical Connections:
Corrosion in connectors can lead to intermittent electrical faults. Manual's wiring diagrams and troubleshooting sections are crucial.
Carburetor Issues:
Clogging or maladjustment of carburetors can affect performance and idle. Manual provides tuning and cleaning procedures.
Suspension Wear:
Fork seals and rear shock absorbers may wear over time, leading to leaks or a harsh ride. Manual covers replacement and service.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung (part of the S&T Motors group at the time of these models' inception, later became KR Mobility).
Model Evolution
Gt125 Development:
Hyosung's entry into the lightweight sportbike segment, aiming to provide affordable performance. The GT125 often shared its V-twin engine design with the GT250.
Gt250 Development:
A popular model for Hyosung, offering a larger displacement V-twin engine with a sporty chassis and styling, competing in the entry-level performance motorcycle market.
Production
Manufacturing Location:
Primarily South Korea.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Hyosung models were often recognized for offering good value and performance for their price point in the entry-level motorcycle market, rather than winning major awards.
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