Yamaha Wolverine 350 400 ATV Complete Workshop Service Repair Manual 2003 2004 2005 2006 2007 2008 2009

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This manual covers the Wolverine 350 and 400 All-Terrain Vehicles (ATVs) produced between 2003 and 2009. Known for a legacy in producing reliable and capable ATVs, these models are designed...

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Tipo: Atv

Proveedor:

SKU: 86781

Etiquetas: 2003 2004 2005 2006 2007 2008 2009 ATV Powersports Wolverine 350 Wolverine 400 Wolverine Models Yamaha

Variantes de producto

Descripción

This manual covers the Wolverine 350 and 400 All-Terrain Vehicles (ATVs) produced between 2003 and 2009. Known for a legacy in producing reliable and capable ATVs, these models are designed for trail riding and utility tasks. The Wolverine series is recognized for its user-friendly operation, featuring a 5-speed manual transmission with an automatic clutch, shaft drive, and typically 2WD. These ATVs are equipped with air-cooled engines, typically 348cc or 382cc, and utilize Mikuni carburetors and CDI ignition systems. This comprehensive workshop service repair manual in English provides detailed information for the service, repair, maintenance, and troubleshooting of the Wolverine 350 and 400. It covers all major systems, including the engine, transmission, chassis, suspension, brakes, and electrical systems. Essential procedures such as routine maintenance, major repairs, diagnostic guides, and technical specifications are included, offering in-depth knowledge for owners and technicians to ensure the longevity and optimal performance of these vehicles.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Wolverine 350 / 400

Vehicle Type:

All-Terrain Vehicle (ATV)

Generation

Production Years Covered:

2003, 2004, 2005, 2006, 2007, 2008, 2009

👋 Introduction

Market Position

Target User:

Owners, technicians, and repair shops working on Yamaha Wolverine 350 and 400 ATVs.

Competitive Analysis

Value Proposition:

Provides essential information for maintaining and repairing these specific Yamaha ATV models, crucial for longevity and performance.

Key Features

Manual Benefit:

Empowers users with the knowledge to perform accurate diagnostics, repairs, and routine maintenance, saving time and money.

📋 Manual Details

Coverage Areas

Primary Focus:

Service, Repair, Maintenance, Troubleshooting, Diagnostics

Page Count

Estimated Page Count:

Detailed comprehensive coverage likely exceeding 500 pages (typical for complete workshop manuals).

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Engine disassembly, assembly, tuning, troubleshooting, lubrication, cooling system, fuel system (carburetor, fuel pump, lines), ignition system, exhaust system.

Transmission:

Clutch operation, gearbox overhaul, drive shaft, differential (if applicable), maintenance, troubleshooting.

Chassis And Suspension:

Frame, front suspension (shocks, A-arms), rear suspension (swingarm, shocks), steering system, wheel bearings, alignment.

Brakes:

Hydraulic system, brake pads, rotors, calipers, lines, master cylinder, bleeding procedures, troubleshooting.

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, ignition switch, fuses, relays, troubleshooting electrical faults.

Body And Trim:

Fenders, plastics, seat, handlebars, controls, graphics, disassembly, reassembly.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, chain adjustment, air filter cleaning/replacement, brake adjustments, lubrication points.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnosis and repair.

Troubleshooting Guides:

Step-by-step diagnostic procedures for common and uncommon issues, fault identification.

Technical Specifications:

Torque values, clearances, fluid capacities, electrical resistance values, engine specifications.

Technical Depth

Depth:

Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers complete disassembly and reassembly of all major components.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable PDF allowing for easy navigation and printing of specific sections.

Print Quality

Printable:

Yes, designed for easy printing of individual pages or entire sections.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type 350:

348cc, Air-cooled, SOHC, 4-stroke, Single-cylinder

Engine Type 400:

382cc, Air-cooled, SOHC, 4-stroke, Single-cylinder (Note: Some sources indicate a 382cc for '400' models, often variations of the 350 architecture).

Performance

Bore Stroke 350 Approx:

Approx. 83.0 mm x 64.5 mm

Bore Stroke 400 Approx:

Approx. 84.5 mm x 70.0 mm

Fuel System

Carburetor Type:

Mikuni Carburetor (Specific model varies by year and market, typically a VM series).

Fuel Type:

Unleaded gasoline

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

Cooling System

Cooling Method:

Air-cooled with an oil cooler (common)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with automatic clutch (often referred to as a 'semi-automatic' or direct drive transmission)

Optional

Reverse Gear:

Yes (standard on most models)

Features

Drive System:

Shaft drive, 2WD (some models may have had 4WD variants, though Wolverine primarily known as 2WD).

📐 Dimensions

Exterior

Length Approx:

Approx. 75-79 inches (varies slightly by year/model)

Width Approx:

Approx. 43-46 inches (varies slightly by year/model)

Height Approx:

Approx. 43-47 inches (varies slightly by year/model)

Weights

Dry Weight Approx:

Approx. 450-500 lbs (varies slightly by year/model)

Ground Clearance Approx:

Approx. 6-7 inches

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adheres to industry safety standards for ATVs of its era. Manual will detail safe operating practices.

Active Features

Braking System:

Hydraulic disc brakes (front and rear, typically).

Passive Features

Lighting:

Headlights, taillight, brake light.

💡 Technology Features

Infotainment

Display Features:

Basic instrumentation: speedometer, odometer, fuel gauge (may be basic), neutral indicator, high-beam indicator.

Driver Assistance

Assistance Systems:

Primarily mechanical systems. No advanced electronic driver assistance features typical of modern vehicles.

Connectivity

Connectivity Features:

N/A (No onboard connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 1000 km or 6 months, whichever comes first (refer to manual for precise interval).

Spark Plug Service:

Recommended inspection and cleaning/replacement at specified intervals, e.g., every 6 months or 2000 km.

Air Filter Maintenance:

Regular inspection and cleaning, especially in dusty conditions. Replacement as needed.

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent API SG, SAE 10W-40 or 20W-40, JASO MA).

Engine Oil Capacity:

Approx. 1.8 - 2.0 Liters (refer to manual for exact capacity with/without filter change).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Gear Oil Type:

Yamalube Gear Oil (or equivalent SAE 80 hypoid gear oil).

Known Issues

Common Wear Items:

Brake pads and rotors, wheel bearings, drive chain and sprockets (if applicable to specific drivetrain configuration), suspension bushings, starter motor brushes.

Carburetor Issues:

Can be prone to clogging from stale fuel or debris, requiring cleaning and adjustment.

Electrical Gremlins:

As with many ATVs of this age, wiring connections and grounds can degrade, leading to intermittent electrical issues.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for producing reliable and capable ATVs since the late 1970s. The Wolverine line is known for its utility and trail-riding capabilities.

Model Evolution

Wolverine Lineage:

The Wolverine series has seen various iterations, with the 350 and 400 models representing a popular segment of utility-focused, mid-size ATVs.

Production

Manufacturing Origin:

Primarily manufactured by Yamaha Motor Corporation, likely in Japan or its international facilities.

🏆 Awards & Recognition

Recognitions

Atv Segment Recognition:

The Wolverine 350/400 series generally received positive reviews for its reliability, ease of use, and capability in its class during its production run.