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Ducati Supersport 800 800S parts Manual (catalogue) 2003 2004 Pdf ( English German Italian Spanish French)

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The Supersport 800 and 800S, produced for the 2003 and 2004 model years, represent an accessible entry into the brand's renowned sportbike heritage. These motorcycles are characterized by their L-twin...
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Ducati Supersport 800 800S parts Manual (catalogue) 2003 2004 Pdf ( English German Italian Spanish French)
The Supersport 800 and 800S, produced for the 2003 and 2004 model years, represent an accessible entry into the brand's renowned sportbike heritage. These motorcycles are characterized by their L-twin engines, celebrated handling dynamics, and distinctive Italian styling, offering a focused and engaging riding experience. Designed as an entry-level performance machine, they competed with other mid-range sportbikes of their era, prioritizing rider connection and agile maneuverability. This comprehensive parts manual provides detailed diagrams and part numbers essential for the maintenance and repair of your Supersport 800 or 800S. It covers all major systems, including engine components, transmission, chassis, braking, electrical systems, and bodywork. The manual is designed to assist owners and technicians in accurately identifying, ordering, and assembling parts, ensuring the continued optimal performance and longevity of the motorcycle.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
Supersport 800 / 800S
Model Variant:
800, 800S
Year:
2003, 2004
Codes
Product Code Identifier:
Ducati Supersport 800 800S parts Manual (catalogue) 2003 2004 Pdf
👋 Introduction
Market Position
Segment:
Sportbike, entry-level performance motorcycle
Competitive Analysis
Competitors Era:
Competed with other mid-range V-twin sportbikes from brands like Suzuki (SV650), Honda (VFR800, though positioned slightly higher), and Kawasaki (Ninja ZX-6R, though more inline-four focused).
Key Features
Engine Configuration:
L-twin (Desmodromic valve actuation is a Ducati hallmark).
Handling Dynamics:
Renowned Ducati handling characteristics, typically offering agile and communicative chassis feedback.
Design Philosophy:
Italian styling and a focus on rider engagement.
📋 Manual Details
Coverage Areas
Languages:
English, German, Italian, Spanish, French
Page Count
Estimated Pages:
Hundreds (actual count not specified, typical for parts catalogs)
Manual Type
Type:
Parts Manual / Parts Catalogue
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Components:
Cylinder heads, pistons, crankshaft, connecting rods, valve train, lubrication system, cooling system (air-cooled), fuel delivery (carbureted).
Transmission Drivetrain:
Gearbox internals, clutch assembly, final drive (chain).
Chassis Frame:
Frame components, swingarm, rear shock absorber linkage, front forks, steering head bearings.
Braking System:
Front and rear brake calipers, master cylinders, brake lines, rotors, pads.
Electrical System:
Wiring harness, lighting, ignition system, battery, starter motor, alternator, instrument cluster components.
Bodywork Fittings:
Fairings, fuel tank, seat, fenders, exhaust system, mirrors, levers, footpegs.
Procedures Included
Part Identification:
Detailed diagrams with exploded views and part numbers for all components.
Assembly Disassembly:
Visual guidance for identifying and ordering parts for assembly and disassembly procedures.
Component Grouping:
Logical grouping of parts by system or sub-assembly for easier navigation.
Technical Depth
Diagnostic Level:
Aids in identifying correct replacement parts for diagnostic purposes by allowing visual inspection of component relationships.
Repair Support:
Essential for ordering correct parts for any repair or replacement procedure.
Customization Modification:
Useful for identifying part numbers for potential upgrades or modifications.
📊 Manual Specifications
File Format
PDF Quality:
Assumed high quality with clear diagrams and searchable text (typical for dealership-grade manuals).
Print Quality
Digital Render:
Designed for clarity, facilitating the ordering of correct parts.
Binding Type
Digital Access:
PDF format, accessible on various devices.
Paper Type
Digital Media:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, 90° L-twin, Desmodromic 2 valves per cylinder
Bore X Stroke:
94 mm x 63.7 mm (for 796cc, the 800cc variant would have slightly different figures, likely closer to 803cc with a bore of around 88mm x 66mm - specific to the 800 model year).
Displacement:
Approximately 796cc to 803cc (model specific variations exist).
Compression Ratio:
Typically around 9.5:1 to 10.0:1.
Performance
Horsepower:
Approx. 70-75 HP (at crank, figures vary slightly by specific model year and tuning).
Torque:
Approx. 70-75 Nm (at crank, figures vary slightly by specific model year and tuning).
Fuel System
Fuel Delivery:
Carbureted (likely 2 x 37mm Dell'Orto or similar).
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 15-17 Liters.
🔧 Transmission
Standard
Type:
5-speed or 6-speed manual gearbox (depending on specific 800/800S configuration).
Clutch:
Wet multi-plate clutch
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2080 mm
Width:
Approx. 750 mm (excluding mirrors)
Height:
Approx. 1170 mm (seat height typically around 770-800 mm)
Weights
Dry Weight:
Approx. 178-185 kg (dry, depending on exact model variant).
Wet Weight:
Approx. 195-200 kg (fully fuelled and ready to ride).
Wheelbase:
Approx. 1410-1430 mm
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet European motorcycle safety regulations of the era.
Active Features
Braking System Front:
Dual disc brakes, typically Brembo, with 320mm discs and 4-piston calipers.
Braking System Rear:
Single disc brake, typically Brembo, with 240mm disc and 2-piston caliper.
Suspension Front:
Adjustable (preload, compression, rebound) upside-down (USD) telescopic forks, typically Marzocchi or Showa, with ~120mm travel.
Suspension Rear:
Monoshock with adjustable preload and rebound damping, linked to a progressive rear suspension system.
Passive Features
Lighting:
Halogen headlight, taillight, and turn signals.
Instrumentation:
Analog tachometer, digital speedometer, warning lights, trip meter.
💡 Technology Features
Infotainment
Display Type:
Analog tachometer, digital LCD display for speed, odometer, trip meter, clock.
Driver Assistance
ABS Availability:
ABS was typically an optional feature or standard on later/higher trim models in this period, not guaranteed on all 2003-2004 Supersports.
Connectivity
Usb Ports:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 km or 12 months, whichever comes first.
Desmo Service:
Major Desmodromic valve adjustment every 12,000 km (critical Ducati maintenance).
Chain Maintenance:
Regular cleaning, lubrication, and adjustment of the drive chain (interval varies based on riding conditions).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-40 or 20W-50 (mineral or semi-synthetic, Ducati often recommended specific brands or types for their wet clutch).
Engine Oil Capacity:
Approx. 3.2 - 3.5 Liters (with filter change).
Brake Fluid Type:
DOT 4
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Desmo Service Adherence:
Failure to perform Desmodromic valve adjustments can lead to poor running, loss of power, and potential engine damage.
Carburetor Tuning:
Carburetors can require periodic synchronization and tuning for optimal performance and fuel economy.
Electrical Connections:
As with many motorcycles of this era, ensure all electrical connections are clean and secure to prevent intermittent issues.
📚 Vehicle History
Brand Heritage
Ducati Legacy:
Ducati has a long history of producing iconic V-twin motorcycles known for performance, engineering, and style.
Model Evolution
Supersport Lineage:
The Supersport line has been a staple for Ducati, offering a more accessible and road-biased sportbike experience compared to the flagship superbikes.
Supersport 800 Development:
The 800 and 800S models were introduced to offer a more user-friendly and slightly less intimidating entry into the Ducati sportbike world, utilizing a smaller displacement version of the successful L-twin engine.
Production
Manufacturing Location:
Bologna, Italy
🏆 Awards & Recognition
Recognitions
Segment Acclaim:
While specific awards for the 800/800S are not widely publicized, the Supersport line generally received praise for its handling and Italian character.
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