Vehicle Segment:
High-performance sport ATV, known for its power and agility.
Market Competitors:
Competed against models from Yamaha (e.g., Warrior, Banshee), Suzuki (e.g., QuadSport Z400), and Kawasaki (e.g., Mojave).
Engine Power:
Renowned for its powerful 398cc liquid-cooled engine.
Handling:
Designed for aggressive trail riding with a focus on responsive handling.
Suspension Travel:
Typically featured long-travel suspension for absorbing rough terrain.
Engine:
Detailed engine overhaul, including disassembly, assembly, diagnostics, and specifications.
Transmission:
Procedures for removal, installation, and internal servicing of the transmission.
Drivetrain:
Axles, drive shafts, and differential service and repair.
Suspension:
Front and rear suspension components, including shock absorbers, springs, and A-arms.
Steering:
Steering column, tie rods, and steering mechanism repairs and adjustments.
Brakes:
Brake system diagnostics, fluid replacement, caliper, rotor, and line service.
Electrical System:
Wiring diagrams, starter, alternator, battery, lighting, and ignition system troubleshooting.
Fuel System:
Fuel pump, carburetor, fuel lines, and fuel tank service.
Cooling System:
Radiator, coolant, hoses, and fan service.
Exhaust System:
Muffler, pipe, and gasket replacement.
Body And Chassis:
Frame, body panels, seats, and rack system maintenance.
Maintenance:
Routine maintenance, lubrication, and scheduled service intervals.
Troubleshooting:
Comprehensive diagnostic procedures for identifying and resolving common issues.
Repair:
Detailed step-by-step repair instructions for all major components.
Disassembly Assembly:
Complete guide to disassembling and reassembling vehicle systems and components.
Adjustment:
Precise instructions for adjusting various vehicle systems, including carburetor and brakes.
Installation Removal:
Methodology for removing and installing parts and systems.
Level Of Detail:
In-depth, step-by-step procedures with pictorial diagrams and photos.
Diagnostic Information:
Includes troubleshooting guides, diagnostic charts, and specific fault code interpretations (if applicable).
Special Tools:
References to specific service tool numbers and their usage illustrations.
Specifications:
Provides factory specifications, allowable limits, and torque values for critical fasteners.
Readability:
High-resolution PDF, allowing for zooming and clear viewing of details.
Printability:
Fully printable, allowing users to create physical copies of specific sections or the entire manual.
Delivery Method:
Instant PDF Download
Digital Format Notes:
Digital document, no physical paper or binding.
Operating Systems:
Compatible with Windows, Mac, and Linux operating systems.
Reader:
Requires Adobe Reader (or compatible PDF viewer).
Engine Type:
398cc, Liquid-Cooled, 2-Stroke, Single-Cylinder
Bore X Stroke:
84.0 mm x 71.0 mm (approximate, typical for this engine family)
Compression Ratio:
Typically around 7.2:1 to 7.4:1 (refer to manual for exact spec)
Horsepower:
Estimated 30-35 HP (based on general performance figures for this class)
Torque:
Refer to manual for precise torque figures.
Carburetor:
Keihin PWK 39 (typical specification, verify in manual)
Fuel Type:
Unleaded gasoline (minimum 91 octane recommended)
Oil Type:
2-stroke engine oil, specifically formulated for air/liquid-cooled engines (e.g., Polaris Premium 2-Stroke Oil, Amsoil Dominator).
Ignition System:
CDI (Capacitor Discharge Ignition)
Coolant Type:
Ethylene glycol based antifreeze/coolant mixture (50/50 ratio with distilled water).
Length:
Refer to manual for precise dimensions.
Width:
Refer to manual for precise dimensions.
Height:
Refer to manual for precise dimensions.
Dry Weight:
Approximately 395 lbs (179 kg) (verify exact specification).
Fuel Capacity:
3.2 gallons (12.1 liters) (verify exact specification).
Towing Capacity:
N/A (ATV not designed for towing applications as per standard use).
Safety Standards:
Adheres to ANSI standards for recreational off-highway vehicles. Manual includes crucial safety precautions.
Braking System:
Hydraulic disc brakes front and rear, providing strong stopping power.
Frame Construction:
Robust steel frame designed for durability and rider support.
Ergonomics:
Designed with rider control and comfort in mind for off-road conditions.
Oil Change Engine:
Refer to manual for specific intervals, typically every 20-30 engine hours or annually.
Air Filter Cleaning:
Frequent cleaning and inspection recommended, especially in dusty conditions (refer to manual).
Spark Plug Replacement:
Typically every 100-200 engine hours or as needed based on inspection (refer to manual).
Brake Fluid Flush:
Recommended every 12-24 months (refer to manual for specific interval).
Chain Lubrication Adjustment:
Regularly inspect and lubricate chain, adjust tension as per manual specifications.
Engine Oil:
Polaris Premium 2-Stroke Oil or equivalent API TC, JASO FD certified (refer to manual for precise grade).
Coolant:
50/50 mixture of ethylene glycol-based antifreeze and distilled water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (verify specific requirement in manual).
Gear Oil Transmission:
SAE 10W-40 or SAE 10W-50 Motorcycle/ATV Gear Oil.
Carburetor Fouling:
Can be prone to fouling if not used regularly or with poor quality fuel, requiring cleaning.
Cooling System Maintenance:
Regular coolant flushes and inspection of hoses are important to prevent overheating.
Chain Wear:
Proper lubrication and tension adjustment are critical to prolong chain life.
Electrical Connections:
Corrosion on electrical connectors can lead to intermittent faults; regular inspection and dielectric grease application is advised.
Polarispowersports Legacy:
Polaris has a long history of producing reliable and high-performance off-road vehicles, including ATVs and snowmobiles.
Trailblazer Lineage:
The Trail Blazer line was part of Polaris's sport ATV offerings, evolving from earlier models with a focus on performance and agility.
Manufacturing Location:
Polaris vehicles are typically manufactured in the United States.
Production Years:
2003-2004 model years, with roots in preceding Trail Blazer models.
