SUBARU FORESTER CAR Service & Repair Manual (2003 2004)-PDF

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🏷️ Basic Information Identification Make: Subaru Model: Forester Model Generation: Second Generation (SG) Product Name: SUBARU FORESTER CAR Service & Repair Manual (2003 2004)-PDF Codes Chassis Code: SG Engine Codes...

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Tipo: Coches

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SKU: 317233

Etiquetas: 2003 2004 Car Cars FORESTER Misc Subaru

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Descripción

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Model Generation:

Second Generation (SG)

Product Name:

SUBARU FORESTER CAR Service & Repair Manual (2003 2004)-PDF

Codes

Chassis Code:

Engine Codes Covered:

EJ253, EJ255 (turbocharged variant)

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV

Target Audience:

Families, outdoor enthusiasts, and individuals seeking a practical, all-weather capable vehicle.

Competitive Analysis

Key Competitors 2003 2004:

Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra.

Key Features

Differentiating Features:

Standard Symmetrical All-Wheel Drive, horizontally-opposed Boxer engine, excellent visibility, cargo versatility.

Manual Value Proposition:

Comprehensive coverage ensures owners and technicians can perform all maintenance and repairs accurately and efficiently, saving time and money.

📋 Manual Details

Coverage Areas

Manual Type:

Official Service and Repair Manual

Language:

English

Format:

Completeness:

Complete, covering all details on the specified models and engines.

Models Covered:

All Subaru Forester models produced for the 2003 and 2004 model years.

Engine Variants Covered:

All engine variants for the 2003-2004 Forester, including naturally aspirated and turbocharged variants.

Page Count

Estimated Page Count:

Approximately 2500-3000 pages (typical for a complete factory service manual).

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair procedures, specifications, and overhaul for naturally aspirated and turbocharged Boxer engines (EJ253, EJ255).

Transmission:

Service and repair for both manual (5-speed) and automatic (4-speed) transmissions, including fluid types, capacities, and overhaul.

Drivetrain:

Complete coverage of Subaru's Symmetrical All-Wheel Drive (AWD) system, including differentials, driveshafts, and wheel bearings.

Suspension:

Front and rear suspension systems, including struts, springs, control arms, bushings, and alignment specifications.

Brakes:

Detailed procedures for hydraulic brake systems (front discs, rear discs or drums depending on trim), ABS, parking brake, and component replacement.

Steering:

Power steering system components, hydraulic pump, rack and pinion, and steering column service.

Electrical System:

Comprehensive wiring diagrams, component testing, fuse and relay locations, lighting, charging system, starting system, and power distribution.

Fuel System:

Fuel pump, injectors, fuel filter replacement, evaporative emissions control (EVAP), and fuel tank service.

Cooling System:

Radiator, thermostat, water pump, hoses, and coolant specifications.

HVAC:

Air conditioning system service, heater core, blower motor, and climate control system troubleshooting.

Body And Frame:

Body panel removal and installation, interior trim, glass replacement, and chassis specifications.

Restraint Systems:

Airbag system components, sensors, and diagnostic procedures.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, tire rotation.

Diagnostic Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues, including fault code interpretation.

Major Repairs:

Engine overhaul, transmission rebuild, suspension component replacement, brake system overhauls.

Component Replacement:

Detailed instructions for replacing virtually every component on the vehicle.

Wiring Diagrams:

Comprehensive and easily readable wiring schematics for all vehicle systems.

Technical Depth

Depth:

Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts.

Data Precision:

Includes precise torque specifications, clearances, fluid capacities, and diagnostic parameters.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable PDF for quick information retrieval.

Printability:

Printable pages for convenient use during repairs.

Print Quality

Image Resolution:

High-resolution diagrams, illustrations, and photographs.

Binding Type

Format Delivery:

Digital Download (PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type Naturally Aspirated:

2.5L DOHC EJ253 'Boxer' 4-cylinder

Engine Type Turbocharged:

2.5L DOHC EJ255 'Boxer' 4-cylinder (turbocharged)

Performance Naturally Aspirated

Horsepower Ej253:

165 hp @ 5600 rpm

Torque Ej253:

166 lb-ft @ 4000 rpm

Performance Turbocharged

Horsepower Ej255:

210 hp @ 5600 rpm (XT model)

Torque Ej255:

235 lb-ft @ 3500 rpm (XT model)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Recommended Fuel:

Unleaded 87 Octane (naturally aspirated), Unleaded 91 Octane (turbocharged)

Engine Management

ECU Type:

Subaru Engine Control Unit (ECU) with OBD-II diagnostics

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission

Features

Drivetrain Type:

Symmetrical All-Wheel Drive (AWD) standard on all models.

AWD System Details:

Viscous coupling center differential (manual transmission), Active Torque Split All-Wheel Drive (automatic transmission).

📐 Dimensions

Exterior

Length:

175.8 inches (4465 mm)

Width:

69.7 inches (1770 mm)

Height:

63.2 inches (1605 mm)

Wheelbase:

103.1 inches (2619 mm)

Ground Clearance:

8.0 inches (203 mm)

Weights

Curb Weight Approx:

3100-3400 lbs (1406-1542 kg) depending on trim and transmission.

Cargo

Cargo Volume Behind Rear Seat:

33.5 cu ft (948 L)

Cargo Volume With Rear Seat Folded:

67.1 cu ft (1899 L)

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

5-Star (Driver and Passenger)

IIHS Side Impact Rating:

Good (for models equipped with side airbags)

Active Features

Standard Anti-lock Braking System (ABS) on all models.

Standard Symmetrical All-Wheel Drive for enhanced traction and stability.

Passive Features

Airbags:

Front dual-stage airbags; Optional front side-impact airbags and side-curtain airbags available on select trims.

Seatbelts:

3-point front and rear seatbelts with pre-tensioners and load limiters.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD stereo with optional CD changer. Speaker configurations vary by trim.

Display Features:

Basic digital clock, odometer, and trip meter. Some higher trims may have exterior temperature displays.

Driver Assistance

Cruise Control:

Standard on most trims.

Traction Control:

Available on certain automatic transmission models.

Connectivity

Auxiliary Input:

Not standard. May be an aftermarket addition or dealer-installed option.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 3,750 miles (6,000 km) or 3 months (under severe driving conditions), 7,500 miles (12,000 km) or 6 months (under normal driving conditions).

Engine Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Every 60,000 miles (96,000 km) for Iridium-tipped plugs.

Coolant Replacement:

Initial replacement at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 24 months thereafter.

Transmission Fluid Change Auto:

Refer to manual for specific intervals, typically 30,000-60,000 miles (48,000-96,000 km) depending on driving conditions.

Transmission Fluid Change Manual:

Refer to manual for specific intervals, typically 60,000-100,000 miles (96,000-160,000 km).

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic (API SG or higher for NA, SH or higher for Turbo)

Engine Oil Capacity Na:

4.7 US qt (4.4 L) with filter change.

Engine Oil Capacity Turbo:

4.7 US qt (4.4 L) with filter change.

Coolant Type:

Subaru Super Coolant (Blue) or equivalent OAT/HOAT coolant, mixed 50/50 with distilled water.

Automatic Transmission Fluid:

Subaru ATF-HP (High Performance) or equivalentDexron III/Mercon compatible fluid.

Manual Transmission Fluid:

SAE 75W-90 (API GL-5) gear oil.

Differential Fluid Front Rear:

SAE 75W-90 (API GL-5) gear oil.

Known Issues

Head Gaskets:

While less prevalent than on earlier models, early SG Foresters can still be susceptible to head gasket leaks, particularly the EJ253 engine. The manual provides diagnostic and repair procedures.

Catalytic Converter:

Can degrade over time, affecting emissions and performance. Manual details inspection and replacement.

Rear Wheel Bearings:

Some models may experience premature wear. Manual covers inspection and replacement procedures.

Turbocharger Issues Xt:

On the XT models, regular maintenance is crucial to prevent turbocharger issues. The manual details proper lubrication and potential failure points.

📚 Vehicle History

Brand Heritage

Subaru Philosophy:

Subaru's long-standing commitment to safety, reliability, and all-wheel-drive technology.

Model Evolution

Second Generation Introduction:

The second generation (SG) Forester debuted for the 2003 model year, introducing a more modern design and improved platform.

Key Updates 2003 2004:

Significant exterior styling revisions, a refined interior, and the introduction of the turbocharged XT model for enhanced performance.

Production

Manufacturing Location:

Gunma Prefecture, Japan

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

The Forester often received good safety ratings from the IIHS, contributing to its appeal as a family vehicle.

Kbb Best Resale Value:

Subaru vehicles, including the Forester, are generally recognized for strong resale value.