Segment:
        
        
            High-performance sport ATV
        
     
    
    
        
            Competitors 2003 2004:
        
        
            Honda TRX450R, Suzuki LT-Z400, Kawasaki KFX400
        
     
    
    
        
            Engine Type:
        
        
            Liquid-cooled, 5-valve, DOHC, 4-stroke, single-cylinder (derived from R1 sportbike)
        
     
    
        
            Performance Focus:
        
        
            Off-road racing and aggressive trail riding
        
     
    
    
        
            Savings:
        
        
            Significant savings on repair and maintenance costs through DIY service
        
     
 
    
    
    
        
            General Information:
        
        
            True
        
     
    
    
    
    
    
        
            Engine Lubrication System:
        
        
            True
        
     
    
        
            Engine Removal Installation:
        
        
            True
        
     
    
        
            Crankshaft Transmission:
        
        
            True
        
     
    
    
    
    
    
    
    
    
    
    
    
    
        
            Estimated Page Count:
        
        
            Hundreds of pages
        
     
    
    
        
            Type:
        
        
            Workshop Repair Service Manual
        
     
    
        
            Source:
        
        
            Original Manufacturer (Yamaha)
        
     
    
    
    
    
    
        
            Print Quality:
        
        
            Full Printable
        
     
    
        
            Zoom Capability:
        
        
            Zoom IN/OUT
        
     
    
    
    
    
        
            Software:
        
        
            Adobe PDF Reader, WinZip
        
     
    
        
            Compatibility:
        
        
            All Versions of Windows & Mac
        
     
 
    
    
    
        
            Engine Mechanical:
        
        
            Top End, Lubrication, Crankshaft, Transmission Components
        
     
    
        
            Fuel System:
        
        
            Carburetor, Fuel Delivery, Fuel Tank, Lines
        
     
    
        
            Cooling System:
        
        
            Radiator, Water Pump, Hoses, Thermostat
        
     
    
        
            Drivetrain:
        
        
            Clutch, Transmission, Final Drive (Chain/Sprocket)
        
     
    
        
            Chassis:
        
        
            Frame, Suspension (Front & Rear), Steering, Wheels, Tires
        
     
    
        
            Braking System:
        
        
            Front & Rear Brakes, Master Cylinders, Calipers, Lines
        
     
    
        
            Electrical System:
        
        
            Ignition, Lighting, Starting System, Charging System, Wiring Diagrams
        
     
    
    
        
            Routine Maintenance:
        
        
            Oil Changes, Filter Replacements, Chain Adjustments, Spark Plug Service
        
     
    
        
            Diagnostic Procedures:
        
        
            Troubleshooting Faults, Electrical System Diagnostics, Engine Performance Issues
        
     
    
        
            Repair Procedures:
        
        
            Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs
        
     
    
        
            Disassembly Assembly:
        
        
            Step-by-step instructions for component removal and reinstallation
        
     
    
        
            Adjustments:
        
        
            Carburetor adjustment, clutch adjustment, suspension alignment
        
     
    
    
        
            Level:
        
        
            Comprehensive Professional Level
        
     
    
        
            Details:
        
        
            Detailed substeps, notes, cautions, and warnings
        
     
    
        
            Illustrations:
        
        
            Hundreds of diagrams, drawings, and photos, with enlarged inset views
        
     
    
        
            Specifications:
        
        
            Critical repair specifications, torque values, tolerances
        
     
 
    
    
    
        
            Type:
        
        
            4-stroke, DOHC, 5-valve, single-cylinder
        
     
    
    
        
            Bore X Stroke:
        
        
            95mm x 63.4mm
        
     
    
        
            Cooling System:
        
        
            Liquid-cooled
        
     
    
    
        
            Horsepower:
        
        
            Approx. 49.6 HP @ 9000 RPM (Manufacturer Claim, may vary)
        
     
    
        
            Torque:
        
        
            Approx. 43.1 Nm @ 7000 RPM (Manufacturer Claim, may vary)
        
     
    
    
        
            Carburetor:
        
        
            Mikuni BSR33, 33mm, with Accelerator Pump
        
     
    
        
            Fuel Type:
        
        
            Unleaded gasoline
        
     
    
    
        
            System:
        
        
            TCI (Transistor Controlled Ignition)
        
     
    
    
 
    
    
    
        
            Type:
        
        
            5-speed manual with wet multi-plate clutch
        
     
    
    
        
            Clutch Type:
        
        
            Wet, multi-disc, assist & slipper clutch
        
     
    
    
        
            Transmission Oil:
        
        
            Yamaha's recommended 4-stroke motorcycle oil (e.g., Yamalube 20W-40 or equivalent)
        
     
 
    
    
    
        
            Length:
        
        
            Approx. 70.4 in (1788 mm)
        
     
    
        
            Width:
        
        
            Approx. 46.1 in (1171 mm)
        
     
    
        
            Height:
        
        
            Approx. 42.1 in (1069 mm)
        
     
    
    
        
            Dry Weight:
        
        
            Approx. 353 lbs (160 kg)
        
     
    
        
            Curb Weight:
        
        
            Not Specified in Product Info, typically includes fluids and battery
        
     
    
    
        
            Wheelbase:
        
        
            Approx. 49.2 in (1250 mm)
        
     
    
    
        
            Ground Clearance:
        
        
            Approx. 4.4 in (112 mm)
        
     
 
    
    
    
        
            Engine Oil Change:
        
        
            Every 3,000 km or 6 months (refer to manual for specific conditions)
        
     
    
        
            Air Filter Cleaning:
        
        
            Frequent cleaning recommended, especially in dusty conditions.
        
     
    
        
            Chain Lubrication Adjustment:
        
        
            Every 500 km or as needed, check tension regularly.
        
     
    
    
        
            Engine Oil:
        
        
            Yamalube 4 (20W-40) or equivalent API SG, SAE 20W-40, API GL-4 SAE 80 Gear Oil for Transmission (check manual for exact specs)
        
     
    
        
            Coolant:
        
        
            High-quality ethylene glycol-based antifreeze coolant (50/50 mixture with distilled water)
        
     
    
    
        
            Clutch Wear:
        
        
            Can be subject to wear with aggressive riding; assist/slipper clutch helps mitigate this.
        
     
    
        
            Carburetor Tuning:
        
        
            May require periodic adjustments for optimal performance, especially with aftermarket modifications or altitude changes.
        
     
    
        
            Cam Chain Tensioner:
        
        
            Some early models may have had issues; manual would detail inspection and replacement.
        
     
    
    
        
            Oil Filter:
        
        
            Refer to manual for specific part number (e.g., 5TA-13440-00-00 or equivalent aftermarket)
        
     
    
        
            Spark Plug:
        
        
            Refer to manual for specific part number (e.g., NGK CR9E or equivalent)
        
     
 
    
    
    
        
            Yamaha Atv:
        
        
            Yamaha has a long history of producing innovative and performance-oriented ATVs.
        
     
    
    
        
            Yfz450 Introduction:
        
        
            The YFZ450 was introduced in 2004 as a groundbreaking, high-performance sport ATV, directly challenging established models.
        
     
    
        
            Engine Source:
        
        
            Utilized a detuned version of the R1 superbike engine, showcasing its sporty pedigree.
        
     
    
    
        
            Manufacturing Location:
        
        
            Japan (typically for Yamaha high-performance vehicles)