KTM 950 990 Adventure 2003-2007 Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 146736

Etiquetas: 2003 2004 2005 2006 2007 950 Adventure 990 990 Adventure Agriculture Case KTM Motorcycle Tractors

Variantes de producto

Descripción

The 950 Adventure and 990 Adventure models, produced from 2003 to 2007, represent premium adventure touring motorcycles engineered with a focus on off-road prowess and long-distance comfort. Built with a robust LC8 V-twin engine, these bikes offer a blend of performance and durability, drawing from a rich off-road racing heritage. They were designed to compete with established adventure bikes and are recognized for their capability in diverse riding conditions, from paved roads to challenging trails. This comprehensive workshop service repair manual, written in English, provides detailed guidance for the maintenance and repair of the 950 Adventure and 990 Adventure. It covers all major vehicle systems, including the fuel system, cooling system, engine, clutch, lubrication, drivetrain, brakes, suspension, steering, and electrical system. The manual offers step-by-step procedures for routine maintenance, diagnostics, troubleshooting, and component disassembly/reassembly, empowering owners and technicians to keep these adventure motorcycles in optimal condition.

🏷️ Basic Information

Identification

Make:

Model:

990 Adventure

Model Years:

2003-2007

Generation

First Generation:

Codes

Platform:

👋 Introduction

Market Position

Positioning:

Premium adventure touring motorcycle

Competitive Analysis

Competitors:

BMW R1150GS/R1200GS, Honda Transalp/Africa Twin, Triumph Tiger, Yamaha Super Tenere

Key Features

Engine Type:

V-Twin LC8 engine

Design Philosophy:

Off-road prowess combined with long-distance comfort

Manual Value Proposition

Cost Savings:

Significant savings on repair and maintenance bills

Preparedness:

Empowers owners to perform maintenance and repairs themselves

📋 Manual Details

Coverage Areas

General Information:

Covered

Fuel System:

Covered

Cooling System:

Covered

Engine Top End:

Covered

Clutch:

Covered

Engine Lubrication System:

Covered

Engine Removal Installation:

Covered

Crankshaft Transmission:

Covered

Wheels Tires:

Covered

Final Drive:

Covered

Brakes:

Covered

Suspension:

Covered

Steering:

Covered

Frame:

Covered

Electrical System:

Covered

Appendix:

Covered

Page Count

Estimated Pages:

Hundreds of pages (actual count not specified in provided info, but implied to be comprehensive)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

Digital Delivery:

Instant Download

📖 Manual Coverage

Systems Covered

All Systems:

Comprehensive coverage of all vehicle systems

Procedures Included

Maintenance:

Routine maintenance, service intervals

Repair:

Step-by-step repair procedures for all components

Troubleshooting:

Diagnostic information and troubleshooting guides

Diagnostics:

Comprehensive diagnostic information

Disassembly Assembly:

Detailed disassembly and reassembly procedures

Technical Depth

Depth:

Professional technician level, including advanced diagnostics and repair

Wiring Diagrams:

Includes detailed wiring diagrams

📊 Manual Specifications

File Format

Print Quality:

Full Printable

Zoom Capability:

Binding Type

Binding:

Digital Download (PDF) - printable sections

Paper Type

Paper Type:

N/A (Digital Format)

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled 75° V-twin four-stroke, DOHC, four valves per cylinder

Bore X Stroke 950:

97.5 mm x 60 mm

Bore X Stroke 990:

101 mm x 62.4 mm

Displacement 950:

942 cc

Displacement 990:

999 cc

Performance

Horsepower 950 Est:

98 hp (72 kW) @ 9000 rpm

Horsepower 990 Est:

105 hp (77 kW) @ 8750 rpm

Torque 950 Est:

95 Nm (70 lb-ft) @ 7000 rpm

Torque 990 Est:

100 Nm (74 lb-ft) @ 7000 rpm

Fuel System

Fuel Delivery:

Carburetor (950) / Fuel Injection (990)

Carburetor Details:

Keihin CVK 40 (950 models)

Fuel Injection Details:

Electronic fuel injection (990 models)

🔧 Transmission

Standard

Type:

6-speed, claw-shifted, constant mesh

Optional

Transmission Options:

N/A (Standard 6-speed)

Features

Clutch:

Wet multi-disc clutch, hydraulically actuated

📐 Dimensions

Exterior

Length Est:

Approx. 2300 mm (90.6 in)

Width Est:

Approx. 900 mm (35.4 in)

Height Est:

Approx. 1400 mm (55.1 in)

Weights

Dry Weight 950 Est:

Approx. 195 kg (430 lbs)

Dry Weight 990 Est:

Approx. 198 kg (436.5 lbs)

Wet Weight Est:

Approx. 220 kg (485 lbs)

Cargo

Fuel Capacity:

22 liters (5.8 US gal)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle specific safety testing varies)

Active Features

Braking System:

Dual front discs, single rear disc, often with optional ABS

Brake Calipers Front:

Brembo 2-piston or 4-piston (depending on model year/variant)

Brake Calipers Rear:

Brembo 2-piston

Passive Features

Frame Type:

Chromium-molybdenum steel trellis frame

💡 Technology Features

Infotainment

Infotainment System:

Basic analogue/digital dash with essential readouts (no advanced infotainment)

Driver Assistance

Optional Anti-lock Braking System (ABS) available on some models

Connectivity

Connectivity Features:

N/A (No Bluetooth or smartphone integration)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-10,000 km or annually (refer to manual for exact specs)

Valve Clearance Interval:

Typically every 10,000-20,000 km (refer to manual)

Fluid Specifications

Engine Oil Type:

JASO MA certified, SAE 10W-50 or 15W-50 synthetic motorcycle oil (refer to manual for specific grades)

Engine Oil Capacity:

Approx. 2.5 - 3.0 liters (refer to manual)

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors (refer to manual for specific type and mixture)

Brake Fluid Type:

DOT 4 (refer to manual)

Clutch Fluid Type:

DOT 4 (refer to manual)

Known Issues

Common Wear Items:

Water pump seal, starter motor, clutch slave cylinder seal, regulator/rectifier

Fuel Pump Reliability:

Some early models experienced fuel pump issues (addressed in later revisions/manuals)

📚 Vehicle History

Brand Heritage

Brand Focus:

Off-road racing heritage, performance-oriented motorcycles

Model Evolution

Introduction Year:

Updates 990:

Introduction of the 990 with fuel injection and other refinements

Production

Manufacturing Location:

Austria

🏆 Awards & Recognition

Recognitions

Awards Received:

Widely praised for its off-road capability and adventure touring potential, often featured in 'Best Adventure Bike' lists by motorcycle publications.