Kawasaki KFX 700 Quad ATV 2003-2009 Workshop Service Manual

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The Kawasaki KFX 700 Quad ATV, produced between 2003 and 2009, is a robust and performance-oriented machine designed for sport and recreational riding. Building on Kawasaki's strong legacy in ATV...

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Tipo: Atv

Proveedor:

SKU: 80266

Etiquetas: 2003 2004 2005 2006 2007 2008 2009 ATV Kawasaki KFX 700 KFX Models Powersports

Variantes de producto

Descripción

The Kawasaki KFX 700 Quad ATV, produced between 2003 and 2009, is a robust and performance-oriented machine designed for sport and recreational riding. Building on Kawasaki's strong legacy in ATV manufacturing, the KFX 700 is recognized for its powerful 697 cc V-twin engine, delivering exhilarating performance for enthusiasts. Key features include a Continuously Variable Transmission (CVT) with Forward, Neutral, and Reverse gears, an automatic centrifugal clutch, and a durable chassis with protective footwells and high-grip handlebars for enhanced control and rider safety. This comprehensive workshop service and repair manual provides detailed, step-by-step instructions for the maintenance, repair, and overhaul of the Kawasaki KFX 700 Quad ATV. Covering all major systems including the engine, transmission, drivetrain, suspension, brakes, steering, and electrical systems, this 428-page English-language manual is an essential resource for mechanics and DIY enthusiasts. It includes diagnostic procedures, troubleshooting guides, disassembly and assembly instructions, adjustment procedures, wiring diagrams, and factory specifications, ensuring owners can effectively maintain and repair their vehicle for optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KFX 700

Vehicle Type:

Quad ATV

Product Name:

Kawasaki KFX 700 Quad ATV 2003-2009 Workshop Service Manual PDF Download

👋 Introduction

Market Position

Target User:

Mechanics and DIY enthusiasts seeking to repair, adjust, or maintain their Kawasaki KFX 700.

Key Features

Ease Of Use:

Prepared with simple explanations, making it accessible even for relatively new personnel.

Value Proposition

Repair Assurance:

Ensures satisfactory after-service and enables thorough maintenance and disassembly of the vehicle.

📋 Manual Details

Coverage Areas

Applicable Years:

2003, 2004, 2005, 2006, 2007, 2008, 2009

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, disassembly, assembly, diagnosis, troubleshooting, specifications, torque values.

Transmission:

Transmission removal, installation, disassembly, assembly, maintenance, adjustments, lubrication, specifications.

Drivetrain:

Axles, CV joints, differential maintenance and repair, lubrication, specifications.

Suspension:

Front and rear suspension component service, shock absorber adjustment and replacement, A-arm service, bearings, lubrication.

Brakes:

Brake system diagnosis, hydraulic system service, caliper, rotor, brake line replacement, bleeding procedures, specifications.

Steering:

Steering system diagnosis, tie rod ends, steering rack service, adjustments, lubrication.

Electrical System:

Ignition system, lighting, charging system (stator, regulator/rectifier), starter motor, battery service, wiring diagrams, troubleshooting.

Fuel System:

Carburetor service, cleaning, adjustment, fuel pump, fuel lines, fuel tank maintenance, specifications.

Cooling System:

Radiator, fan, thermostat, coolant flushing and replacement, hose inspection and replacement, specifications.

Exhaust System:

Muffler and pipe inspection, replacement, gasket service.

Bodywork:

Body panel removal and installation, plastics, seat service, graphics application guidelines.

Procedures Included

General Maintenance:

Oil changes, filter replacements, lubrication points, tire pressure checks, general inspection.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.

Disassembly Assembly:

Step-by-step instructions for removing and reinstalling all major components and sub-assemblies.

Adjustments:

Carburetor synchronization, valve clearance, brake lever free play, throttle cable, clutch adjustments.

Repair Rebuild:

Detailed procedures for repairing or rebuilding engine components, transmissions, and other mechanical parts.

Wiring Diagrams:

Comprehensive electrical schematics for accurate diagnosis and repair of electrical systems.

Technical Depth

Depth Of Coverage:

Comprehensive, detailed step-by-step procedures, including pictorial diagrams, exploded views, and service data.

Diagnostic Information:

Includes diagnosis, testing, and troubleshooting for all systems.

Special Tools:

References special service tool numbers and illustrates their usage where necessary for specific repair operations.

Specifications:

Provides service data, factory specifications, allowable limits, and tightening torques for all components.

📊 Manual Specifications

File Quality

Print Quality:

Printable, high-resolution PDF allowing for clear reproduction of text and diagrams.

Compatibility

Operating Systems:

Compatible with Windows, Mac, and Linux operating systems.

Requirements

Software Requirement:

Requires Adobe Reader or compatible PDF viewer.

Delivery

Delivery Method:

Instant PDF download upon secure payment completion.

Completeness

Manual Completeness:

100% complete and intact, with no missing or corrupt pages/sections.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, V-twin, SOHC, 4 valves per cylinder

Displacement:

697 cc

Performance

Bore X Stroke:

82.0 x 66.2 mm

Compression Ratio:

9.2:1

Fuel System

Carburetion:

Dual Keihin CVKR-D32 carburetors

Fuel Type:

Unleaded gasoline

Lubrication

Oil Type:

Refer to manual for specific oil grade (e.g., SAE 10W-40)

Ignition

Ignition System:

Digital CDI with electronic ignition advance

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission) with F, N, R

Features

Clutch Type:

Automatic centrifugal clutch

Lubrication

Transmission Fluid:

Refer to manual for specific fluid type and capacity

📐 Dimensions

Exterior

Overall Length:

Approximately 74.2 inches

Overall Width:

Approximately 45.9 inches

Overall Height:

Approximately 43.1 inches

Weights

Dry Weight:

Approximately 558 lbs

Ground Clearance:

Approximately 9.6 inches

Wheels Tires

Front Tire Size:

AT22x7-10

Rear Tire Size:

AT22x10-9

Wheelbase:

Approximately 50.6 inches

🛡️ Safety Features

Passive Features

Hand Grips:

High-grip handlebars and grips for control.

Footwells:

Protective footwells with heel guards.

Precautions

Tool Usage:

Emphasizes using correct special service tools or equipment, avoiding makeshift tools to prevent adverse effects on safe operation.

💡 Technology Features

Infotainment

Instrumentation:

Digital/analog instrument cluster providing speed, RPM, fuel level, gear indicator, and warning lights.

Driver Assistance

None:

As a sport ATV, advanced driver assistance systems are not applicable.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Refer to periodic maintenance chart in the manual for specific intervals based on usage.

Air Filter Cleaning:

Regular inspection and cleaning/replacement as per the maintenance schedule.

Spark Plug Maintenance:

Inspection and replacement at recommended intervals.

Fluid Specifications

Engine Oil Grade:

Manual specifies approved lubricants; typically SAE 10W-40 or similar for this model.

Coolant Type:

Mixture of antifreeze and water; specific type and ratio detailed in the manual.

Known Issues

Carburetor Issues:

Potential for carburetor gumming or maladjustment if not properly maintained or if stale fuel is used.

Belt Wear:

CVT belt wear is a common maintenance item on all CVT systems; inspection and timely replacement are crucial.

Suspension Components:

Standard wear and tear on bushings and bearings in the suspension and steering components.

Recommendations

Preventative Maintenance:

Emphasizes following maintenance requirements, investigating unusual noises, and rectifying problems promptly.

Parts Usage:

Strongly recommends using only genuine Kawasaki parts as listed in the parts catalogue.

Record Keeping:

Advises keeping complete records of all maintenance and repairs.

📚 Vehicle History

Brand Heritage

Kawasaki Atv Legacy:

Kawasaki has a long-standing reputation for building robust and performance-oriented ATVs.

Model Evolution

Kfx Series:

The KFX series represents Kawasaki's commitment to the sport and recreational ATV market, with the 700 offering a powerful V-twin engine.

🏆 Awards & Recognition

Recognitions

Reputation:

The KFX 700 is recognized for its powerful V-twin engine and sporty performance characteristics within its class.