Yamaha GRIZZLY 350 4WD Full Service & Repair Manual 2003-2010

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Tipo: Atv

Proveedor:

SKU: 56540

Etiquetas: 2003 2004 2005 2006 2007 2008 2009 2010 ATV GRIZZLY 350 4WD Grizzly Models Powersports Yamaha

Variantes de producto

Descripción

Welcome to the comprehensive service and repair manual for the Grizzly 350 4WD All-Terrain Vehicle (ATV), covering model years 2003 through 2010. Renowned for its robust engineering and reliable performance, the Grizzly 350 4WD is a versatile ATV designed for a wide range of recreational and utility applications. The commitment to quality is evident in the durable construction and dependable functionality of this model, making it a trusted choice for off-road enthusiasts and those requiring a capable workhorse. This manual provides in-depth information to ensure your ATV operates at peak performance. This factory service repair workshop manual offers extensive English-language coverage for all aspects of the Grizzly 350 4WD. It details routine maintenance procedures, complete engine and transmission overhauls, drivetrain and suspension servicing, brake system repairs, and electrical system diagnostics. Furthermore, it includes essential technical specifications, troubleshooting guides, and component removal and installation instructions. This resource is meticulously designed to assist owners, mechanics, and technicians in effectively maintaining, repairing, and troubleshooting their vehicle, ensuring longevity and optimal operation.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 350 4WD

Vehicle Type:

All-Terrain Vehicle (ATV)

Product Name:

Yamaha GRIZZLY 350 4WD Full Service & Repair Manual 2003-2010 PDF Download

Codes

Model Years Covered:

2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

👋 Introduction

Market Position

Target Audience:

Yamaha Grizzly 350 4WD owners, mechanics, and service centers requiring in-depth repair information

Competitive Analysis

Value Proposition:

Provides essential, factory-accurate data for maintenance, repair, and troubleshooting, saving time and money compared to dealership service

Key Features

Accessibility:

Instant download to various devices for on-the-go reference

Comprehensiveness:

Covers all aspects of servicing and repair across multiple model years

Data Accuracy:

Derived from official factory service documentation

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Page Count

Estimated Page Count:

Extensive (Specific count not provided, but implies comprehensive coverage typical of factory manuals)

Format

Download Format:

PDF Download

Licensing:

No Expiry Dates

Additional Fees:

No Extra Fees

📖 Manual Coverage

Systems Covered

Engine System:

Complete engine overhaul, disassembly, inspection, assembly, tuning, and troubleshooting

Transmission System:

Service and repair of the automatic transmission, including torque converter, gearboxes, and final drive

Drivetrain System:

4WD system operation, maintenance, front and rear differential service, driveshafts, and CV joints

Suspension System:

Front and rear suspension components, shock absorbers, control arms, bushings, and alignment

Braking System:

Front and rear brake service, including hydraulic lines, master cylinder, calipers, brake pads, discs, and bleeding procedures

Electrical System:

Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), starter motor, battery, lighting, and electronic components

Fuel System:

Carburetor service, fuel pump, fuel lines, fuel tank, and filter replacement

Cooling System:

Radiator, cooling fan, coolant, hoses, and thermostat service

Steering System:

Handlebar, steering column, tie rods, and steering knuckle service

Chassis And Body:

Frame inspection, body panel removal and installation, seat, rack, and fender service

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, air filter cleaning, lubrication points

Troubleshooting:

Diagnostic flowcharts, common problem identification, and step-by-step repair solutions

Rebuild Procedures:

Detailed instructions for complete engine, transmission, and differential rebuilds

Component Removal Installation:

Step-by-step guides for removing and installing all major and minor components

Technical Specifications Data:

Torque specifications, clearances, fluid capacities, electrical values, and measurement data

Technical Depth

Depth Of Coverage:

Comprehensive factory-level detail suitable for professional technicians and experienced DIY mechanics

Diagnostic Capabilities:

Advanced diagnostic procedures for electrical and mechanical issues

Repair Level:

Covers everything from basic adjustments to complete engine and transmission rebuilds

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Searchable text content for quick information retrieval

Print Quality

Resolution:

High-resolution scans, ensuring clarity of diagrams and text

Binding Type

Binding:

Digital (Downloadable PDF)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, liquid-cooled

Displacement:

348cc

Bore X Stroke:

83.0 mm x 64.5 mm

Compression Ratio:

9.2:1

Performance

Horsepower Estimate:

Approximately 20-22 HP (Actual figures vary and are detailed within the manual)

Torque Estimate:

Approximately 20-22 lb-ft (Actual figures vary and are detailed within the manual)

Fuel System

Fuel Delivery:

Carburetor (Mikuni BSR33/1)

Fuel Type:

Unleaded gasoline (87 octane or higher recommended)

Ignition

Ignition System:

TCI (Transistor Controlled Ignition)

Lubrication

Oil Type:

Yamalube 4 (10W-40 or 20W-50 depending on temperature) or equivalent SAE 10W-40 or SAE 20W-50 API SG type motor oil

Oil Capacity:

Approximately 1.70 L (1.80 US qt) without oil filter change, 1.80 L (1.90 US qt) with oil filter change

🔧 Transmission

Standard

Transmission Type:

Automatic (Yamaha Ultramatic®)

Drive System:

Shaft drive

Features

Gear Selection:

High, Low, Neutral, Reverse

Drive Engagement:

Automatic centrifugal clutch and belt-driven continuously variable transmission (CVT)

Fluid Specifications

Transmission Fluid Type:

Yamaha's recommended automatic transmission fluid (e.g., Yamalube ATF-22 or equivalent)

📐 Dimensions

Exterior

Length:

Approximately 1995 mm (78.5 in)

Width:

Approximately 1095 mm (43.1 in)

Height:

Approximately 1120 mm (44.1 in)

Weights

Dry Weight:

Approximately 245 kg (540 lbs)

Curb Weight:

Approximately 255 kg (562 lbs) (with all necessary operating consumables)

Cargo

Front Rack Capacity:

Typically rated around 40 kg (88 lbs)

Rear Rack Capacity:

Typically rated around 80 kg (176 lbs)

Towing

Towing Capacity:

Typically rated around 500 kg (1102 lbs) (check specific model year limitations)

Tires

Front Tire Size:

AT25x8-12

Rear Tire Size:

AT25x10-12

Wheels

Wheel Type:

Steel or Aluminum alloy

🛡️ Safety Features

Ratings

Rollover Protection:

N/A (ATVs are not equipped with integrated rollover protection systems; operator responsibility)

Active Features

Braking System Type:

Hydraulically operated disc brakes on all wheels

4Wd System:

On-Command® 4WD (Driver-selectable 2WD/4WD)

Passive Features

Lighting:

Dual 30W Krypton headlights, 15W brake/taillight

Operator Station:

Ergonomic seating, handlebar controls for ease of operation

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic ATV, no complex infotainment features)

Driver Assistance

Driver Assistance Features:

N/A (Focus is on mechanical and functional systems)

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 3 months, whichever comes first

Air Filter Cleaning:

Every 100 hours or 6 months, clean more often in dusty conditions

Spark Plug Replacement:

Every 5,000 km (3,000 miles) or 2 years

Transmission Fluid Change:

Every 2,000 km (1,200 miles) or 12 months

Fluid Specifications

Brake Fluid:

DOT 4 hydraulic brake fluid

Coolant Type:

Yamaha Super Coolant or equivalent (50/50 mix of ethylene glycol and deionized water)

Known Issues

Common Wear Items:

Brake pads, brake discs, CV joint boots, drive belts, suspension bushings, wheel bearings (typical for ATVs of this era)

Carburetor Adjustment:

May require periodic cleaning and adjustment due to fuel variations or debris

Electrical Connections:

Corrosion or loose connections in the wiring harness can cause intermittent electrical issues

📚 Vehicle History

Brand Heritage

Brand History:

Yamaha Motor Company, a Japanese multinational corporation, has a long-standing reputation for manufacturing high-quality motorcycles, ATVs, marine products, and musical instruments. They are known for innovation and reliability.

Model Evolution

Grizzly Lineage:

The Grizzly line is Yamaha's flagship ATV series, known for its off-road capability, comfort, and durability. The 350 4WD model represents a mid-size offering focused on utility and recreational riding.

Production

Manufacturing Location:

Primarily manufactured in Japan and/or the United States

🏆 Awards & Recognition

Recognitions

Brand Awards:

Yamaha consistently receives awards for reliability, performance, and innovation across its product lines, including ATVs.

Ratings

Model Reputation:

The Yamaha Grizzly 350 4WD is generally well-regarded for its ruggedness, reliable Ultramatic transmission, and capable 4WD system for its class.

Certifications

Manufacturing Standards:

Manufactured to meet rigorous Yamaha quality and safety standards.