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Yamaha Vino 125 2003-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Vino 125 Codes Product Identifier: Yamaha Vino 125 Workshop Service Repair Manual PDF Download 👋 Introduction Market Position Segment: Lightweight scooter / Urban...
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Tipo: Motocicletas
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SKU: 69602
Yamaha Vino 125 2003-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Vino 125
Codes
Product Identifier:
Yamaha Vino 125 Workshop Service Repair Manual PDF Download
👋 Introduction
Market Position
Segment:
Lightweight scooter / Urban commuter.
Target Audience:
Commuters seeking an economical, stylish, and easy-to-operate urban transport solution.
Competitive Analysis
Key Competitors:
Honda Metropolitan, Kymco Agility 50/125, SYM Fiddle II, Vespa LX 150 (higher segment).
Key Features
Design Philosophy:
Retro-inspired styling with modern practicality, compact and agile for city navigation.
Ease Of Use:
Automatic transmission (CVT), electric start, comfortable seating position.
Value Proposition
Manual Value:
Essential resource for owners and mechanics to ensure proper maintenance, troubleshooting, and repair, maximizing the scooter's lifespan and performance.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, internal components, cylinder head, piston, crankshaft, camshaft, lubrication system, cooling system (if applicable), engine management system.
Fuel System:
Carburetor (or fuel injection system if applicable), fuel pump, fuel lines, fuel filter, throttle body, air filter.
Transmission:
Automatic transmission (CVT) operation, variator, clutch, drive belt, torque converter, transmission fluid.
Brakes:
Front and rear brake system, brake pads, brake calipers, brake lines, master cylinder, brake fluid, parking brake mechanism.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), lighting system (headlights, taillights, turn signals), starter motor, horn, fuses, relays.
Suspension And Steering:
Front forks, rear shock absorber, steering bearings, steering system, linkage.
Wheels And Tires:
Wheel bearings, tire specifications, wheel mounting, tire pressure.
Frame And Bodywork:
Chassis components, body panels, seat, fairings, storage compartment, stand (center and side).
Cooling System:
Air cooling system (typically for this model), airflow management.
Exhaust System:
Exhaust pipe, muffler, heat shields.
Procedures Included
Maintenance:
Scheduled maintenance checks, oil changes, filter replacements, spark plug replacement, brake system maintenance, drive belt inspection/replacement, valve clearance adjustment (if applicable).
Troubleshooting:
Diagnostic charts, common problems and their solutions, electrical system troubleshooting, engine performance issues.
Repair:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, reassembly, and installation for all major systems.
Rebuild:
Comprehensive guides for engine and transmission rebuilds.
Adjustments:
Carburetor adjustments, throttle cable adjustments, brake lever adjustments, parking brake adjustments.
Specifications:
Torque specifications for all fasteners, clearance specifications, fluid capacities, electrical values.
Technical Depth
Depth Of Coverage:
Comprehensive factory-level diagnostic, repair, and maintenance procedures.
Diagnostic Capabilities:
Detailed diagnostic flowcharts and symptom-based troubleshooting guides.
Electrical Diagrams:
Full color, detailed wiring diagrams for all electrical circuits.
Special Tools:
Identification and use of any required special tools for specific procedures.
📊 Manual Specifications
File Format
File Format Details:
High-resolution PDF, searchable text for quick reference, printable pages.
Print Quality
Print Quality Considerations:
Designed for clarity and readability when printed; high-quality images and diagrams.
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, SOHC
Engine Displacement:
125 cc
Bore X Stroke:
51.5 mm x 60.0 mm (typical for this engine family)
Compression Ratio:
10.0:1 (typical)
Performance
Horsepower:
Approx. 8-10 HP (specific figures may vary by market and tune)
Torque:
Approx. 9-10 Nm (specific figures may vary by market and tune)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BS26 or similar)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 5.5 Liters (1.45 Gallons)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive System:
V-belt drive
Optional
Optional Transmission:
N/A
Features
Transmission Fluid Type:
Yamaha Genuine Scooter Gear Oil (or equivalent API GL-4, SAE 80 or 90)
Transmission Fluid Capacity:
Approximately 0.10 Liters (0.11 US qt)
📐 Dimensions
Exterior
Overall Length:
Approx. 1840 mm (72.4 in)
Overall Width:
Approx. 670 mm (26.4 in)
Overall Height:
Approx. 1090 mm (42.9 in)
Wheelbase:
Approx. 1275 mm (50.2 in)
Weights
Curb Weight:
Approx. 107 kg (236 lbs)
Max Load Capacity:
Typically around 100-150 kg including rider and cargo.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooter segment typically not subjected to automotive crash testing standards)
Active Features
Braking System:
Front: Disc brake, Rear: Drum brake
Lighting:
Halogen headlight, LED taillight/brake light, turn signals.
Passive Features
Frame Construction:
Steel tube frame for rigidity and stability.
Stand:
Dual rear shock absorbers with adjustable preload, Telescopic front forks.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil level).
Driver Assistance
N/A:
N/A (No advanced driver assistance systems on this model)
Connectivity
N/A:
N/A (No connectivity features like Bluetooth or smartphone integration)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (1,860 miles) or 6 months, whichever comes first.
Air Filter Cleaning Replacement:
Inspect every 3,000 km (1,860 miles), clean or replace as needed.
Spark Plug Replacement:
Replace every 10,000 km (6,200 miles).
Drive Belt Inspection Replacement:
Inspect every 5,000 km (3,100 miles), replace based on wear and condition, typically around 20,000 km (12,400 miles).
Valve Clearance Adjustment:
Inspect/adjust every 10,000 km (6,200 miles).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (10W-40) or equivalent API SG or higher, JASO MA certified.
Engine Oil Capacity:
1.00 Liter (1.06 US qt) for oil change without filter replacement, 1.10 Liter (1.16 US qt) with filter replacement.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Drive belt, variator rollers, brake pads, suspension bushings, tires.
Electrical Gremlins:
Corrosion on connectors, faulty regulator/rectifier, intermittent lighting can occur due to age and environmental exposure.
Carburetor Issues:
Clogging due to stale fuel, gumming up of jets if not used regularly, requiring cleaning and adjustment.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Yamaha Motor Corporation is a globally recognized leader in motorcycles, marine products, and other powered equipment, known for innovation and quality.
Model Evolution
Vno Line History:
The Vino line has a history of offering stylish, retro-designed scooters, with the 125cc variant catering to those seeking more power than the 50cc models for broader urban and light suburban use.
Production
Manufacturing Location:
Typically assembled in Asia (e.g., Indonesia, Taiwan) by Yamaha or its manufacturing partners.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the Vino 125 are not widely publicized, it has consistently received positive reviews for its styling, reliability, and value in the urban scooter market.
Ratings
Reliability Perception:
Generally considered reliable due to Yamaha's reputation for quality engineering and durable components.
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