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Mitsubishi Eclipse Spyder 2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Year: 2003 Codes Chassis Code: D53A 👋 Introduction Market Position Vehicle Segment: Compact sports convertible. Target Audience: Enthusiasts and owners seeking...
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Mitsubishi Eclipse Spyder 2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse Spyder
Year:
2003
Codes
Chassis Code:
D53A
👋 Introduction
Market Position
Vehicle Segment:
Compact sports convertible.
Target Audience:
Enthusiasts and owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Key Competitors 2003:
Mazda Miata, Toyota MR2 Spyder, Nissan 350Z Roadster.
Key Features
Unique Selling Points:
Stylish convertible design, available powerful V6 engine, and sporty handling.
Manual Value Proposition:
Empowers owners to maintain their vehicle, saving on labor costs and ensuring proper upkeep.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual (FSM)
Language:
English
Format:
Digital (PDF)
Page Count
Estimated Page Count:
1500+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes, including disassembly, assembly, inspection, and specifications for all internal components.
Engine Performance:
Yes, covering fuel injection, ignition, emissions control, and performance tuning.
Transmission Manual:
Yes, for 5-speed and 6-speed manual transmissions.
Transmission Automatic:
Yes, for 4-speed automatic transmissions.
Drivetrain:
Yes, covering front-wheel drive (FWD) and all-wheel drive (AWD) systems, including differentials and axles.
Suspension:
Yes, detailing front MacPherson strut and rear multi-link suspension components, alignment procedures, and specifications.
Steering:
Yes, covering power steering system diagnostics and repair, steering column, and rack and pinion.
Brakes:
Yes, including ABS diagnostics, hydraulic systems, disc brake components, and parking brake.
Electrical System:
Yes, extensive coverage of wiring diagrams, component locations, fuses, relays, and battery systems.
Body And Chassis:
Yes, including body panel removal/installation, convertible top mechanism, and chassis repair.
HVAC:
Yes, covering air conditioning, heating, and ventilation system diagnosis and repair.
Interior:
Yes, including seat removal, dashboard components, and trim panels.
Procedures Included
Preventative Maintenance:
Yes, detailed scheduled maintenance procedures and intervals.
Troubleshooting:
Yes, comprehensive diagnostic flowcharts and symptom-based troubleshooting guides.
Repair Procedures:
Yes, step-by-step instructions for component removal, installation, and adjustment.
Diagnostics:
Yes, including OBD-II diagnostic trouble codes (DTCs) and specific system diagnostics.
Specifications Data:
Yes, detailed torque specifications, clearances, fluid capacities, and electrical values.
Exploded Views:
Yes, crucial for component identification and reassembly.
Wiring Diagrams:
Yes, detailed and color-coded (if applicable to the original manual format).
Technical Depth
Level Of Detail:
Expert-level, covering from basic fluid changes to complete engine and transmission rebuilds.
Diagnostic Tools:
Mentions necessary diagnostic tools, scan tools, and special equipment.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text content, allowing quick access to specific topics.
Print Quality
Digital Quality:
High resolution, ensuring clarity of diagrams and text.
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 4Cyl:
4G64 (2.4L SOHC)
Displacement 4Cyl:
2351 cc
Horsepower 4Cyl:
147 hp @ 5750 rpm
Torque 4Cyl:
162 lb-ft @ 4500 rpm
Optional Engine
Engine Code V6:
6G72 (3.0L SOHC V6)
Displacement V6:
2972 cc
Horsepower V6:
205 hp @ 6000 rpm
Torque V6:
205 lb-ft @ 4500 rpm
Engine Code V6 Turbo:
6G72 (3.0L SOHC V6 Turbo - GTS Trim)
Horsepower V6 Turbo:
286 hp @ 6000 rpm
Torque V6 Turbo:
286 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended for non-turbo, 91 octane for turbo)
🔧 Transmission
Standard
Transmission Type Base:
5-speed Manual
Optional
Transmission Type Optional:
4-speed Automatic
Transmission Type Gts:
6-speed Manual (GTS Trim)
Features
Clutch Type:
Hydraulically actuated dry single-plate clutch
Automatic Transmission Features:
Adaptive shift control (ASC) for 4-speed automatic.
📐 Dimensions
Exterior
Length:
177.7 inches (4513 mm)
Width:
70.2 inches (1783 mm)
Height:
53.3 inches (1354 mm)
Wheelbase:
101.4 inches (2575 mm)
Front Track:
60.4 inches (1535 mm)
Rear Track:
60.2 inches (1530 mm)
Weights
Curb Weight Base:
Approx. 3131 lbs (1420 kg)
Curb Weight Gts:
Approx. 3252 lbs (1475 kg)
Gross Vehicle Weight Rating:
Approx. 4079 lbs (1850 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4/5 stars (for 2003 model year)
NHTSA Frontal Impact Passenger:
4/5 stars (for 2003 model year)
NHTSA Side Impact Front Seat:
4/5 stars (for 2003 model year)
NHTSA Side Impact Rear Seat:
3/5 stars (for 2003 model year)
Active Features
ABS:
Standard on all models, Anti-lock Braking System.
Traction Control:
Optional on some models, Traction Control System (TCS).
Passive Features
Airbags Front:
Standard dual front airbags.
Airbags Side:
Optional side-impact airbags.
Rollover Protection:
Reinforced A-pillars and pop-up roll bars behind the headrests.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Rockford Fosgate premium audio system with subwoofer.
Display Systems:
Basic dashboard instrumentation, no integrated navigation or advanced displays.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Optional on some trims.
Connectivity
Bluetooth:
Not available from factory.
Usb Port:
Not available from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first (refer to manual for specific conditions).
Spark Plug Replacement 4Cyl:
Approximately 60,000 miles (96,000 km).
Spark Plug Replacement V6:
Approximately 60,000 miles (96,000 km).
Timing Belt Replacement 4Cyl:
Approximately 90,000 miles (144,000 km) or 7 years.
Timing Belt Replacement V6:
Approximately 60,000 miles (96,000 km) or 5 years.
Fluid Specifications
Engine Oil Type:
API SG, SH, or SJ classification. SAE 5W-30 or 10W-30 recommended (refer to manual for specific viscosity based on temperature).
Engine Oil Capacity 4Cyl:
4.4 US quarts (4.2 liters) with filter change.
Engine Oil Capacity V6:
4.5 US quarts (4.3 liters) with filter change.
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based with de-ionized water).
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 synthetic gear oil.
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF SP-III or equivalent.
Power Steering Fluid:
Power steering fluid (specific type may be noted in manual).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Electrical Issues:
Window regulators, convertible top motors, and potential corrosion in electrical connectors.
Common Engine Issues:
Oil leaks from valve cover gaskets and rear main seals, potential timing belt failure if not replaced on schedule (especially on V6).
Common Suspension Issues:
Worn control arm bushings and worn struts/shocks, especially in high-mileage vehicles.
Common Convertible Top Issues:
Hydraulic leaks in the convertible top system, motor failures, and wear on the fabric or seals.
📚 Vehicle History
Brand Heritage
Mitsubishi Performance History:
Mitsubishi has a strong heritage in performance vehicles and motorsport, exemplified by the Lancer Evolution.
Model Evolution
Eclipse Spyder Generation:
This is part of the second generation Eclipse (1995-2005), with the Spyder convertible body style being a distinct variant.
Design Inspiration:
Styled by Mitsubishi's design studios, with a focus on a sporty and aerodynamic appearance.
Production
Production Location:
Illinois, USA (Diamond-Star Motors plant).
Production Years Second Gen:
1995-2005 (Spyder introduced in 1996).
🏆 Awards & Recognition
Recognitions
Initial Reception:
Generally well-received for its styling, performance (especially V6 and turbo models), and convertible experience.
Ratings
Consumer Reports Reliability:
Varied by year and powertrain, generally average to below average reliability reported in its later years.
Certifications
Epa Fuel Economy 4Cyl Auto:
Estimated 21 MPG city / 27 MPG highway (for 2003 model).
Epa Fuel Economy V6 Auto:
Estimated 19 MPG city / 26 MPG highway (for 2003 model).
Epa Fuel Economy V6 Turbo Manual:
Estimated 17 MPG city / 23 MPG highway (for 2003 model).
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