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Yamaha Bruin 350 4x4 ATV Complete Workshop Service Repair Manual 2004 2005 2006

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The Bruin 350 4x4 ATV, produced for the 2004, 2005, and 2006 model years, represents a commitment to engineering robust and reliable all-terrain vehicles. This mid-size utility ATV is designed...
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Tipo: Atv
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SKU: 99591
Yamaha Bruin 350 4x4 ATV Complete Workshop Service Repair Manual 2004 2005 2006
The Bruin 350 4x4 ATV, produced for the 2004, 2005, and 2006 model years, represents a commitment to engineering robust and reliable all-terrain vehicles. This mid-size utility ATV is designed to balance performance with comfort, making it suitable for a wide range of applications from demanding work tasks to recreational trail riding. Its 348cc, four-stroke, liquid-cooled engine, coupled with a selectable 2WD/4WD system and automatic transmission, provides dependable power and traction in various terrains. The heritage in manufacturing high-quality powersports equipment ensures a durable and capable machine for both DIY enthusiasts and professional mechanics. This comprehensive Workshop Service Repair Manual provides detailed instructions and essential technical information for the Bruin 350 4x4 ATV. It covers complete service and repair procedures, including routine maintenance, engine overhaul, transmission service, drivetrain system maintenance, brake system repairs, suspension and steering adjustments, and electrical system diagnostics. The manual is organized to assist owners, mechanics, and technicians in effectively maintaining and repairing the vehicle, offering step-by-step guidance, clear illustrations, and critical specifications to ensure optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Bruin 350 4x4 ATV
Product Name:
Yamaha Bruin 350 4x4 ATV Complete Workshop Service Repair Manual 2004 2005 2006
Generation
Covered Model Years:
2004, 2005, 2006
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and Yamaha owners seeking to perform maintenance and repairs.
Competitive Analysis
Value Proposition:
Provides significant cost savings by empowering users to perform their own repairs, reducing reliance on expensive dealership services.
Key Features
Usability:
Designed for ease of use with step-by-step instructions and visual aids.
Accessibility:
Instant download and digital format allow access on various devices (PC, Mac, tablet, smartphone).
Customization:
Printable format allows users to print specific sections or the entire manual as needed.
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete service and repair procedures for the Yamaha Bruin 350 4x4 ATV.
Page Count
Estimated Page Count:
Varies by specific model year and engine configuration, typically 500+ pages for a complete workshop manual.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine System:
Engine overhaul, assembly, disassembly, tuning, lubrication, cooling, and performance diagnostics.
Transmission System:
Automatic transmission service, torque converter, gear shift mechanism, lubrication, and troubleshooting.
Drivetrain System:
4x4 system, drive shafts, differentials, CV joints, propeller shafts, and lubrication.
Braking System:
Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, rotors, and bleeding procedures.
Suspension System:
Front and rear suspension components, shock absorbers, A-arms, bushings, ball joints, and alignment.
Steering System:
Steering column, tie rods, steering knuckles, and troubleshooting steering issues.
Electrical System:
Ignition system, charging system (stator, regulator/rectifier), starter motor, battery, lighting, wiring diagrams, sensors, and ECU.
Fuel System:
Carburetor operation and adjustment, fuel pump, fuel filter, fuel lines, and emissions control.
Exhaust System:
Exhaust pipes, muffler, heat shields, and emission control components.
Cooling System:
Radiator, cooling fan, thermostat, coolant hoses, and proper coolant type.
Body And Frame:
Body panel removal and installation, frame inspection, seat assembly, and storage compartments.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, lubrication points, and valve adjustments.
Diagnostic Procedures:
Troubleshooting common problems, symptom-based diagnostics, and diagnostic codes (if applicable).
Repair Procedures:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment.
Installation Procedures:
Instructions for installing new parts or accessories.
Specification Tables:
Torque specifications for critical fasteners, clearances, and settings.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Troubleshooting Guides:
Detailed troubleshooting sections with flowcharts and step-by-step solutions for common and complex issues.
Illustrations:
Includes detailed diagrams, exploded views, and clear photographs for all procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing.
Binding Type
Binding Type:
Digital Download (Printable)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Software Requirements:
Adobe Reader (freely downloadable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, single-cylinder, liquid-cooled
Displacement:
348cc
Bore X Stroke:
83 mm x 64.5 mm
Compression Ratio:
9.2:1
Performance
Horsepower:
Approximately 21 hp @ 6500 rpm (estimated)
Torque:
Approximately 20 lb-ft @ 5500 rpm (estimated)
Fuel System
Fuel Delivery:
Mikuni 33mm constant-velocity carburetor (BSR33/1)
Fuel Type:
Unleaded gasoline (minimum 87 octane)
Ignition System
Ignition Type:
Digital CDI (Capacitor Discharge Ignition)
Lubrication System
Oil Type:
Yamalube 4 (or equivalent SAE 10W-30 API SG or higher, JASO certified 4-stroke motorcycle oil)
Oil Capacity:
1.70 L (1.8 US qt) without filter change, 1.80 L (1.9 US qt) with filter change
Cooling System
Coolant Type:
Permanent type antifreeze coolant (50% solution of ethylene glycol and purified water)
🔧 Transmission
Standard
Transmission Type:
Automatic transmission with Ultramatic® clutch system
Drive System:
Shaft drive, 2WD/4WD selectable with differential lock.
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
Final Drive:
Bevel gear type
Fluid Type
Transmission Fluid:
Yamaha Gear Oil (or equivalent SAE 80 hypoid gear oil)
Fluid Capacity
Transmission Fluid Capacity:
0.28 L (0.30 US qt)
📐 Dimensions
Exterior
Length:
Approx. 1995 mm (78.5 in)
Width:
Approx. 1065 mm (41.9 in)
Height:
Approx. 1130 mm (44.5 in)
Weights
Dry Weight:
Approx. 249 kg (549 lbs)
Ground Clearance:
Approx. 210 mm (8.3 in)
Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheel Bolt Pattern:
4/110
🛡️ Safety Features
Active Features
Braking System Type:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical drum brake on rear drive shaft.
Passive Features
Lighting:
Dual halogen headlights, taillight, and brake light.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV - focus is on functionality, not entertainment)
Driver Assistance
Assistance Features:
Selectable 2WD/4WD, automatic transmission with engine braking.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first.
Air Filter Cleaning:
Every 20 hours or 1 month, depending on operating conditions. Replace as needed.
Spark Plug Check:
Every 100 hours or 6 months. Replace if gap is incorrect or electrode is worn.
Valve Clearance Check:
Every 500 hours or 24 months.
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent SAE 10W-30 API SG or higher, JASO certified 4-stroke motorcycle oil)
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid
Coolant Specification:
50% Ethylene Glycol Antifreeze and Purified Water
Known Issues
Common Wear Items:
CV boots, tie rod ends, brake pads, wheel bearings, and starter brushes can be common wear items on ATVs used in harsh conditions.
Carburetor Tuning:
Periodic cleaning and adjustment of the carburetor may be necessary due to fuel quality variations or extensive use.
4X4 Actuation:
Ensure proper maintenance of the 4x4 engagement system to prevent wear or malfunction.
📚 Vehicle History
Brand Heritage
Brand Specialization:
Yamaha Motor Company is renowned for its high-performance motorcycles, ATVs, marine products, and musical instruments, with a strong emphasis on engineering and reliability.
Model Evolution
Bruin Development:
The Bruin 350 4x4 was Yamaha's answer to the growing demand for capable, mid-size utility ATVs, focusing on a balance of performance, comfort, and durability.
Predecessor:
Successor to models like the Yamaha Timberwolf and Wolverine, it introduced updated technology and chassis design.
Production
Manufacturing Location:
Likely manufactured in Japan or North America by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Yamaha ATVs are generally well-regarded for their reliability and performance in the utility and recreational segments.
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