Harley Davidson XL1200L Sportster Low 2004-2006 Manual

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Tipo: Motorcycle

Proveedor:

SKU: 64569

Etiquetas: 2004 2005 2006 Harley Davidson Motorcycle Motorcycles Sportster XL1200L Sportster Low

Variantes de producto

Descripción

This manual provides comprehensive information for the XL1200L Sportster Low, covering production years 2004 through 2006. Known for its iconic Evolution V-Twin engine and accessible 'Low' riding profile, the XL1200L is designed for riders seeking classic American cruiser performance and style. This workshop repair service manual delves into the engineering quality and reliability that define the brand, offering insights into the model's chassis and engine specifications, including its air-cooled, 45-degree V-twin configuration. This factory workshop repair service manual is an indispensable resource for owners, mechanics, and technicians. It offers detailed, step-by-step procedures for maintenance, diagnosis, and repair of all systems, including the engine, fuel system, chassis, brakes, and electrical components. With hundreds of pages of diagrams and information, this manual ensures accurate and complete guidance, enabling effective troubleshooting and proper upkeep of your XL1200L Sportster Low.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

XL1200L Sportster Low

Year:

2004-2006

Product Type:

Workshop Repair Service Manual

Product Format:

PDF Download

Codes

Engine Code:

Evolution V-Twin

Chassis Code:

👋 Introduction

Market Position

Target Audience:

Harley-Davidson XL1200L Sportster Low owners, mechanics, enthusiasts

Value Proposition:

Enables DIY repairs, saving significant costs; provides professional-level service information

Competitive Analysis

Manual Type Comparison:

Equivalent to factory manuals, often superior to aftermarket options in detail and accuracy

Key Features

Key Selling Points:

Completeness, accuracy, ease of use, instant access, cost savings

Information Layout:

Numbered instructions, bold figure numbers, detailed illustrations, enlarged insets

📋 Manual Details

Coverage Areas

Coverage:

All Models/Engines/Trim/Transmissions Types for XL1200L Sportster Low 2004-2006

Page Count

Estimated Pages:

Hundreds of pages (as stated in product description)

Manual Type

Type:

Factory Workshop Repair Service Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

Printability:

Full Printable

Zoom Capability:

Zoom IN/OUT

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

General Information:

Included

Maintenance:

Included

Chassis:

Included

Fuel System:

Included

Cooling System:

Included

Engine:

Included

Clutch:

Included

Engine Lubrication System:

Included

Engine Removal Installation:

Included

Drive System:

Included

Transmission:

Included

Wheels Tires:

Included

Final Drive:

Included

Brakes:

Included

Suspension:

Included

Steering:

Included

Frame:

Included

Electrical System:

Included

Wiring Diagrams:

Included

Procedures Included

Diagnostic Procedures:

Comprehensive

Repair Procedures:

Detailed, step-by-step

Maintenance Procedures:

Included

Disassembly Assembly:

Included

Cleaning Reinstalling:

Included

Troubleshooting:

Included, combined with electrical service

Tool Requirements:

Specified with procedures

Technical Depth

Depth:

Professional, as used by local service/repair shops

Accuracy:

Original, accurate, and complete

Content Quality:

Hundreds of pages of diagrams and detailed information

Information Access:

Comprehensive diagnostic, repair, and maintenance information

📊 Manual Specifications

File Format

Format:

Print Quality

Quality:

High quality, printable

Binding Type

Binding:

N/A (Digital PDF Download)

Paper Type

Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Evolution V-Twin

Displacement:

1200cc (approx. 73.2 cubic inches)

Configuration:

Air-cooled, 45-degree V-twin

Performance

Horsepower Estimate:

Typically in the 60-70 HP range (specifics in manual)

Torque Estimate:

Typically in the 70-80 lb-ft range (specifics in manual)

Fuel System

Fuel Delivery:

Fuel Injection (EFI) for models in this range, potentially Carbureted options depending on exact sub-model or market

Fuel Type:

Unleaded gasoline (specific octane rating in manual)

🔧 Transmission

Standard

Type:

5-speed constant mesh

Optional

Optional Transmissions:

N/A (typically standard 5-speed for XL1200L)

Features

Drive Type:

Belt Drive (final drive)

📐 Dimensions

Exterior

Seat Height Laden:

Approx. 25.3 inches (643 mm) - designed for 'Low' profile

Weights

Dry Weight:

Approx. 563 lbs (255 kg) - specific variations may exist

Gross Vehicle Weight Rating:

Specific GVWR would be detailed in the manual

🛡️ Safety Features

Ratings

Safety Standards:

Meets relevant US DOT and EPA standards for motorcycles of the era

Active Features

Braking System:

Hydraulic disc brakes front and rear

Passive Features

Lighting:

Halogen headlight, taillight, stop light, turn signals

💡 Technology Features

Infotainment

Audio System:

Base models typically do not include advanced infotainment; aftermarket options are common. Manual will detail any factory-fitted features for specific trims.

Driver Assistance

Rider Aids:

Limited rider aids in this era; focus is on mechanical and electrical systems. Manual covers ABS if equipped (less common on early XL1200L).

Connectivity

Connectivity Features:

No modern connectivity features like Bluetooth or smartphone integration from the factory. Manual focuses on core vehicle functions.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time intervals (typically 5,000 miles or annually)

Primary Chain Tensioner:

Check and adjust as needed, specific intervals in manual

Spark Plugs:

Replace based on mileage or inspection (manual will specify)

Fluid Specifications

Engine Oil Type:

Harley-Davidson recommended V-Twin specific oil (e.g., SAE 20W50 or similar, consult manual for exact spec)

Primary Chain Case Oil:

Harley-Davidson Primary Chain Case Lubricant or equivalent (manual will specify)

Transmission Oil:

Harley-Davidson transmission lubricant or equivalent (manual will specify)

Brake Fluid:

DOT 4 or DOT 5.1 hydraulic brake fluid (verify exact specification in manual)

Known Issues

Primary Chain Tensioner Wear:

Hydraulic tensioner in the primary drive can wear out, leading to noise and potential damage. Manual will detail inspection and replacement.

Carburetor Adjustment Idle Mixture:

For carbureted models, proper idle mixture adjustment is crucial for smooth running. Manual provides precise procedures.

Electrical Connections:

Corrosion or loose connections can cause intermittent electrical issues. Manual's wiring diagrams are key.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903.

Model Evolution

Sportster Lineage:

The Sportster line, introduced in 1957, is one of Harley-Davidson's longest-running models, evolving significantly over the decades.

Xl1200L Introduction:

The XL1200L 'Low' variant was introduced to cater to riders seeking a more accessible seat height and relaxed riding position.

Production

Production Period:

Covered years: 2004, 2005, 2006