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Chrysler Crossfire 2004-2008 Factory Service Repair Manual

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The Chrysler Crossfire, produced from 2004 to 2008, is a distinctive niche sports car known for its European styling and performance. Built on the Mercedes-Benz R170 SLK platform, it offers...
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Chrysler Crossfire 2004-2008 Factory Service Repair Manual
The Chrysler Crossfire, produced from 2004 to 2008, is a distinctive niche sports car known for its European styling and performance. Built on the Mercedes-Benz R170 SLK platform, it offers a unique blend of American market accessibility with German engineering heritage. Available in coupe and roadster body styles, the Crossfire features a rear-wheel-drive layout and is powered by a 3.2L V6 engine, with a supercharged SRT6 variant offering enhanced performance. Its design emphasizes a premium feel, setting it apart in the sports car segment with its bold lines and athletic stance, aiming to provide an affordable European-inspired driving experience. This comprehensive factory service repair manual provides complete coverage for all Chrysler Crossfire models from 2004 through 2008. It details essential maintenance procedures, in-depth troubleshooting, diagnostic strategies, and complete repair instructions for all major vehicle systems, including engine management, powertrain, chassis, suspension, and electrical components. The manual is designed to assist owners, mechanics, and technicians in performing routine upkeep, complex repairs, and component rebuilding, ensuring the longevity and optimal performance of the vehicle. It includes expert-level technical information, step-by-step guidance, and necessary illustrations to facilitate accurate and efficient service.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Crossfire
Years Covered:
2004, 2005, 2006, 2007, 2008
Body Styles Covered:
All
Codes
Platform:
R170 (Mercedes-Benz SLK)
👋 Introduction
Market Position
Positioning:
Niche sports coupe, premium segment
Competitive Analysis
Competitors:
BMW Z4, Mercedes-Benz SLK, Porsche Boxster, Audi TT
Key Features
Design Influence:
European styling, DaimlerChrysler collaboration (based on Mercedes SLK platform)
Value Proposition:
Affordable European-inspired sports car with strong performance and unique styling
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Additional Coverage:
Troubleshooting, diagnostics, maintenance, rebuilding
Page Count
Estimated Pages:
Hundreds (Specific count not provided, but described as 'complete' and 'comprehensive')
Manual Type
Type:
Factory Service Repair Manual
Source:
Official Factory Manuals (Not 3rd party)
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Digital Download
📖 Manual Coverage
Systems Covered
Engine Management:
Engine Service/Repair, Fuel Injection/Fuel System, Emission System, Engine Control System
Powertrain:
Transmission Service/Repair, Differential/Drive, Axle
Chassis And Suspension:
Suspension, Steering, Brake System, Chassis/Body
Electrical And Comfort:
Wiring Diagram, Electrical System, Heater/Air Conditioning, Interior, Restraint System
General Maintenance:
General Maintenance, Periodic Lubrication
Procedures Included
Diagnostic Procedures:
Troubleshooting, Advanced Troubleshooting Guide
Repair Procedures:
Step-by-step repair instructions for all systems
Maintenance Procedures:
Routine maintenance tasks, fluid changes, lubrication
Rebuilding Procedures:
Comprehensive rebuild guidance for major components
Technical Depth
Depth:
Expert level, covering what factory-trained technicians know
Detail Level:
Highly detailed, including substeps, notes, cautions, and warnings
Illustrations:
All necessary illustrations, diagrams, and photos
📊 Manual Specifications
File Format
Resolution:
High Resolution
Searchability:
Searchable PDF text
Print Quality
Printability:
Printable without restriction (individual pages or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M112 E32 (V6)
Configuration:
3.2L SOHC V6 (Supercharged on SRT6 models)
Bore X Stroke:
89.9 mm x 84.0 mm
Displacement:
3199 cc
Compression Ratio:
10.0:1
Performance
Horsepower Naturally Aspirated:
215 hp @ 6000 rpm
Torque Naturally Aspirated:
220 lb-ft @ 3000 rpm
Horsepower Supercharged Srt6:
350 hp @ 6000 rpm
Torque Supercharged Srt6:
350 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Sequential)
Recommended Fuel:
Premium Unleaded (91 octane or higher)
Cooling System
Coolant Capacity:
Approx. 7.5 liters (15.8 pints) (Varies by model, consult manual for exact spec)
Lubrication
Oil Type:
SAE 0W-30 Synthetic (Meets MB 229.5 or Chrysler MS-10850)
Oil Capacity:
Approx. 7.2 liters (7.6 quarts) (Varies by model, consult manual for exact spec)
🔧 Transmission
Standard
Type Na:
6-speed Manual (Getrag 236)
Optional
Type Auto:
5-speed Automatic (Mercedes-Benz 5G-TRONIC)
Features
Automatic Features:
TouchShift manual shifting mode
Fluid Specifications
Automatic Fluid Type:
ATF 427 (MB 236.10)
Manual Fluid Type:
API GL-4 SAE 75W-85 or SAE 75W-90 (Consult manual for specific lubricant)
📐 Dimensions
Exterior
Length:
4074 mm (160.4 in)
Width:
1760 mm (69.3 in)
Height:
1330 mm (52.4 in)
Wheelbase:
2400 mm (94.5 in)
Weights
Curb Weight Manual:
Approx. 1425 kg (3142 lbs)
Curb Weight Automatic:
Approx. 1445 kg (3186 lbs)
Gross Weight Rating:
Approx. 1800 kg (3968 lbs)
Cargo
Trunk Volume:
Approx. 0.23 m³ (8.1 cu ft)
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Information generally unavailable from third-party sources for this model, refer to manual for specific safety system diagnostics.
Active Features
Braking System:
Four-wheel disc brakes with ABS (Anti-lock Braking System)
Stability Control:
Electronic Stability Program (ESP) standard on most models
Passive Features
Airbags:
Driver and passenger front airbags, side airbags
Rollover Protection:
Pop-up rollover bars behind headrests (standard on Roadster)
💡 Technology Features
Infotainment
Audio System:
Aftermarket or factory Boston Acoustics audio system, optional CD changer
Driver Assistance
Cruise Control:
Standard
Connectivity
Auxiliary Input:
Rarely standard, often requires aftermarket modification
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (using synthetic oil)
Air Filter Replacement:
Every 30,000 miles or as needed based on conditions
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
100,000 miles (Iridium type)
Fluid Specifications
Coolant Type:
HOAT (Hybrid Organic Acid Technology) Coolant, typically blue (MB 325.0 or Chrysler MS-9769)
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Water leaks (especially around rear hatch/tail lights), minor electrical glitches, fuel pump issues, interior trim wear, suspension component wear (control arms, bushings)
Srt6 Specific Issues:
Supercharger belt issues, intercooler performance
📚 Vehicle History
Brand Heritage
Brand Focus:
Chrysler, known for American market vehicles, ventured into niche European-style sports cars
Model Evolution
Development Collaboration:
Developed through DaimlerChrysler partnership, heavily based on the Mercedes-Benz R170 SLK platform
Product Placement:
Positioned as a stylish, performance-oriented coupe and roadster, distinct from typical American offerings
Production
Production Period:
2004-2008
Manufacturing Location:
Karmann plant in Osnabrück, Germany
🏆 Awards & Recognition
Recognitions
Awards Received:
While not a widely award-winning model, it received positive mentions for styling and driving dynamics in enthusiast circles.
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