Segment:
Youth ATV / Entry-level Sport ATV
Competitors:
Primarily competed against other entry-level youth ATVs from brands like Honda (e.g., TRX90), Suzuki (e.g., LT-Z90), and Polaris (e.g., Outlaw 90).
Features:
Automatic transmission, approachable styling, user-friendly operation, emphasis on safety for younger riders, reliable Yamaha engine.
Model Years Covered:
2004, 2005, 2006, 2007, 2008
Estimated Pages:
Hundreds (as stated, exact count not provided, but typical for factory manuals)
Type:
Complete Official Factory Service Repair Manual
Language:
English (Assumed, typical for factory manuals)
Engine Mechanical:
Disassembly, inspection, assembly, overhaul of engine components (cylinder, piston, crankshaft, valve train, etc.)
Fuel System:
Carburetor operation, adjustment, cleaning, fuel tank, fuel lines, fuel filter
Ignition System:
CDI unit, ignition coil, spark plug, wiring diagrams
Lubrication System:
Oil pump, oil passages, oil filter, oil specifications
Cooling System:
Air cooling system, cooling fins, airflow management
Exhaust System:
Muffler, exhaust pipe, heat shields
Transmission:
Automatic transmission (CVT), clutch operation, belt drive, gear inspection and maintenance
Drivetrain:
Front and rear drive shafts, differentials, axle components
Suspension System:
Front and rear suspension, shock absorbers, A-arms, ball joints, bushings
Steering System:
Steering column, tie rods, steering linkage, wheel alignment
Braking System:
Front and rear brake calipers, brake discs, brake pads, brake lines, master cylinder
Electrical System:
Battery, starter motor, charging system, lighting, switches, fuses, wiring diagrams
Body And Chassis:
Frame inspection, body panels, fenders, seat, handlebars, footpegs
Wheels And Tires:
Wheel bearings, tire pressure, tire specifications
Preventive Maintenance:
Scheduled maintenance, lubrication, filter changes, spark plug replacement
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides
Repair Procedures:
Step-by-step instructions for component removal, repair, and installation
Overhaul Procedures:
Complete rebuild procedures for major components like the engine and transmission
Adjustments:
Carburetor adjustment, valve clearance adjustment, brake adjustments
Wiring Diagrams:
Detailed electrical system wiring diagrams for fault finding and repairs
Depth:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced diagnostics.
Engine Type:
Air-cooled, 4-stroke, SOHC, 2-valve
Bore X Stroke:
39.0 mm x 41.5 mm (Typical for this engine family)
Compression Ratio:
9.7:1 (Typical)
Horsepower:
Approx. 3.1 HP @ 7000 RPM (Estimate for this class)
Torque:
Approx. 2.5 lb-ft @ 5500 RPM (Estimate for this class)
Carburetor:
Mikuni VM12 (Typical for this application), constant velocity
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
2.0 L (0.5 US gal, 0.4 Imp gal)
Oil Change Interval:
Every 100 hours or 6 months (Typical, refer to manual for precise intervals).
Air Filter Cleaning:
Every 20 hours or 1 month (Typical, more frequent in dusty conditions).
Spark Plug Replacement:
Every 100 hours or 6 months (Typical).
Valve Clearance Check:
Every 100 hours or 6 months (Typical).
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-30 API SG or higher.
Engine Oil Capacity:
0.80 L (0.85 US qt) without filter change, 0.90 L (0.95 US qt) with filter change (Typical).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Wear Items:
CVT belt wear, front-end alignment issues due to hard use, carburetor jetting sensitivity to altitude/temperature changes, brake pad wear.
Electrical Connections:
Corrosion or loose connections in wiring harness, particularly at switches and lights, common in off-road environments.