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Land Rover Discovery 3 LR3 2004-2009 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Land Rover Model: Discovery 3 Common Name: LR3 Market Segment: Full-size Luxury SUV Generation Generation Name: Discovery 3 / LR3 Generation Years: 2004-2009 Codes Platform...
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SKU: 390714
Land Rover Discovery 3 LR3 2004-2009 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Land Rover
Model:
Discovery 3
Common Name:
LR3
Market Segment:
Full-size Luxury SUV
Generation
Generation Name:
Discovery 3 / LR3
Generation Years:
2004-2009
Codes
Platform Code:
This manual does not explicitly state the platform code, but it is associated with the L320 platform.
👋 Introduction
Market Position
Positioning:
A premium, capable full-size SUV known for its off-road prowess and luxurious interior.
Competitive Analysis
Competitors:
Competed against vehicles like the Lexus GX, Toyota Land Cruiser, BMW X5, Mercedes-Benz ML-Class, and Volvo XC90.
Key Features
Body Structure:
Integrated body-frame construction (a departure from traditional body-on-frame for improved rigidity and on-road manners).
Suspension System:
Advanced electronic air suspension providing adjustable ride height and adaptive damping (Terrain Response integration).
Terrain Response:
Signature Land Rover system that optimizes vehicle settings for various off-road and on-road conditions.
Powertrain Options:
Offered with robust V8 gasoline engines and efficient diesel engines.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and service for Land Rover Discovery 3 / LR3 (2004-2009).
Page Count
Total Pages:
4000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Download Method:
Instant Download
Printability:
Yes
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Required Software:
Adobe Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and repair including cylinder heads, pistons, crankshafts, and timing systems.
Engine Management:
Covers fuel injection systems, ignition systems, emissions control, engine sensors, and ECM (Engine Control Module) diagnostics and testing.
Transmission Manual:
Repair and overhaul procedures for manual transmissions, including clutch system servicing.
Transmission Automatic:
Detailed diagnostic, repair, and overhaul procedures for automatic transmissions, including torque converter and transmission control modules.
Drivetrain:
Covers front and rear differentials, drive shafts, CV joints, and transfer case servicing and repair.
Suspension:
In-depth coverage of the Air Suspension system (including component replacement and calibration), control arms, bushings, and shock absorbers.
Steering:
Procedures for steering rack, power steering pump, and steering column servicing and repair.
Brakes:
Detailed information on hydraulic systems, ABS (Anti-lock Braking System), ESC (Electronic Stability Control), brake pads, rotors, calipers, and bleeding procedures.
Electrical System:
Comprehensive wiring diagrams, component testing, fuse and relay identification, and repair procedures for all electrical systems.
Body And Chassis:
Covers body panel removal and installation, interior trim, exterior components, and chassis component servicing.
HVAC:
Service and repair procedures for the heating, ventilation, and air conditioning systems, including refrigerant handling and component replacement.
Comfort And Convenience:
Includes servicing for power windows, locks, seats, mirrors, sunroof, and other comfort features.
Safety Systems:
Details on airbag systems, seatbelt pre-tensioners, and related safety electronics.
Diagnostic Troubleshooting:
Extensive troubleshooting guides, fault code interpretations, and diagnostic procedures for various systems.
Procedures Included
Routine Maintenance:
Covers oil changes, filter replacements, fluid checks and top-ups, and general inspections.
Scheduled Maintenance:
Provides guidance on periodic maintenance tasks as per manufacturer recommendations.
Component Removal Installation:
Step-by-step instructions for removing and installing virtually every component of the vehicle.
Disassembly Assembly:
Detailed instructions for breaking down and reassembling various mechanical and electrical sub-systems.
Adjustments Calibrations:
Procedures for making necessary adjustments and calibrations to various systems, including suspension and engine controls.
Testing Inspection:
Methodologies for testing and inspecting components for proper function and wear.
Technical Depth
Depth Of Information:
Comprehensive, step-by-step procedures with detailed explanations and pictorial diagrams, suitable for both professional mechanics and experienced DIY enthusiasts.
Diagnostic Capability:
Advanced diagnostic information, including fault code interpretation and troubleshooting trees for complex systems.
Rebuild Procedures:
Detailed procedures for major component rebuilds, such as engines and transmissions.
Special Tool References:
References specific Land Rover special service tools (SSTs) and their application in repair procedures.
Pictorial Diagrams:
Includes bumper-to-bumper illustrations, exploded diagrams, drawings, and photographs to guide users through procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within the PDF, enabling quick access to information.
Print Quality
Print Resolution:
Printable, implying sufficient resolution for clear reproduction of text and diagrams.
Binding Type
Binding:
Digital (PDF download - no physical binding)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4.4L V8 (Jaguar AJ-V8) and 4.2L V8 Supercharged (later models); 2.7L V6 TDV6 Diesel, 3.0L TDV6 Diesel.
Engine Code Example V8:
Typically '448PN' for the naturally aspirated 4.4L V8.
Engine Code Example Diesel:
Typically '276DT' for the 2.7L TDV6.
Performance
Horsepower V8 Approx:
Around 290-300 hp for the naturally aspirated 4.4L V8.
Torque V8 Approx:
Around 300-310 lb-ft for the naturally aspirated 4.4L V8.
Horsepower Diesel Approx:
Around 190-200 hp for the 2.7L TDV6.
Torque Diesel Approx:
Around 310-320 lb-ft for the 2.7L TDV6.
Fuel System
Fuel Delivery V8:
Electronic Fuel Injection (EFI).
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDi).
🔧 Transmission
Standard
Type V8:
6-speed ZF 6HP26 automatic transmission.
Type Diesel:
6-speed ZF 6HP26 automatic transmission.
Optional
Optional Gearbox:
No manual transmission option was widely available or standard for this generation in most markets.
Features
Drive System:
Permanent Four-Wheel Drive (4WD) with electronic center differential and electronic rear differential lock.
📐 Dimensions
Exterior
Length Mm:
Approx. 4809 mm (189.3 in)
Width Mm:
Approx. 1915 mm (75.4 in) (excluding mirrors)
Height Mm:
Approx. 1877 mm (73.9 in) (unladen)
Wheelbase Mm:
Approx. 2885 mm (113.6 in)
Weights
Curb Weight Kg Approx:
Around 2200-2400 kg (4850-5290 lbs), depending on engine and specification.
🛡️ Safety Features
Ratings
NHTSA Rating Example:
While specific NHTSA ratings can vary by year and testing methodology, it was generally considered a safe vehicle.
Active Features
ABS:
Standard Anti-lock Braking System.
Esc:
Standard Electronic Stability Control (DSC - Dynamic Stability Control).
Traction Control:
Standard Traction Control System (TCS).
Hill Descent Control:
Standard Hill Descent Control (HDC).
Terrain Response:
Active system that modifies engine, transmission, differentials, and suspension settings for optimal traction.
Passive Features
Airbags:
Front airbags, side curtain airbags, and often front side-impact airbags.
Seatbelts:
Three-point seatbelts with pre-tensioners and load limiters.
💡 Technology Features
Infotainment
Infotainment System:
Navigation system, premium audio options (e.g., Harman Kardon), and climate control displays.
Driver Assistance
Driver Assistance Features:
Hill Descent Control (HDC), Terrain Response, Cruise Control.
Connectivity
Connectivity Options:
Early Bluetooth integration for phone calls was available on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12 months (check manual for specific engine and oil type).
Timing Belt Chain:
V8 engines use timing chains; diesel engines use timing belts, typically requiring replacement around 100,000 miles or 7 years. (Crucial to verify in manual).
Fluid Specifications
Engine Oil V8:
e.g., Castrol EDGE Professional OE 5W-30 or equivalent meeting LR004233 specification. (Always verify in manual).
Engine Oil Diesel:
e.g., Castrol EDGE Professional A3 5W-30 or equivalent meeting ACEA A5/B5 specification. (Always verify in manual).
Coolant:
Land Rover (G4) Orange Antifreeze/Coolant (ethylene glycol based) or equivalent meeting BS 6580 specification.
Transmission Fluid Auto:
ZF LifeguardFluid8 (or equivalent specified for ZF 6HP26 transmission, e.g., Shell ATF M-1375.4).
Brake Fluid:
DOT 4 Brake Fluid.
Known Issues
Air Suspension Faults:
Common issues include compressor failure, air spring leaks, and sensor malfunctions.
Diesel Particulate Filter Dpf:
DPF regeneration issues and blockages can occur, particularly with short-distance driving on diesel models.
High Pressure Fuel Pump Diesel:
Some early diesel models experienced issues with fuel pump wear and injector problems.
Heater Control Valve:
Failure of the electronic heater control valves can lead to erratic cabin temperature control.
Rear Differential Seals:
Leaking rear differential pinion seals are a known issue.
Electronic Parking Brake:
Potential faults with the electronic parking brake module or cables.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Land Rover has a long history of producing rugged, capable off-road vehicles, with the Discovery lineage dating back to 1989.
Model Evolution
Discovery Evolution:
The Discovery 3 (LR3 in North America) represented a significant redesign from its predecessor (Discovery 2), introducing a monocoque chassis with integrated body-frame, advanced electronics, and the Terrain Response system.
Production
Manufacturing Plant:
Solihull, West Midlands, England.
🏆 Awards & Recognition
Recognitions
Off Road Awards:
The Discovery 3 / LR3 consistently received praise for its off-road capabilities and received numerous accolades in off-road publications.
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