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Mitsubishi Galant 2004-2009 Workshop Repair Service Manual

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The Mitsubishi Galant, specifically the North American 9th Generation (chassis codes E15A, E16A, E18A), produced between 2003 and 2012, offers a blend of style and comfort in the mid-size sedan...
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SKU: 70827
Mitsubishi Galant 2004-2009 Workshop Repair Service ManualMitsubishi Galant 2004-2009 Workshop Repair Service ManualMitsubishi Galant 2004-2009 Workshop Repair Service ManualMitsubishi Galant 2004-2009 Workshop Repair Service Manual
The Mitsubishi Galant, specifically the North American 9th Generation (chassis codes E15A, E16A, E18A), produced between 2003 and 2012, offers a blend of style and comfort in the mid-size sedan segment. Known for its fluidic sculpture-inspired design and aerodynamic efficiency, this generation of the Galant provides a comfortable ride and a spacious interior for its class. Available with either a 2.4L inline 4-cylinder engine or a more powerful 3.8L V6, it competed with other prominent sedans of its era, often praised for its value and reliable performance. This comprehensive Workshop Repair Service Manual covers the Mitsubishi Galant for the model years 2004 through 2009. It is designed to be an authoritative resource for owners, mechanics, and technicians, providing in-depth information on all major vehicle systems. Coverage includes detailed procedures for routine maintenance, component replacement, and rebuilds for both engine and transmission. Furthermore, the manual offers extensive troubleshooting guides, diagnostic procedures, technical specifications, and electrical wiring diagrams, ensuring effective diagnosis and repair for all aspects of the vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
E15A/E16A/E18A (North American 9th Generation)
Covered Years:
2004, 2005, 2006, 2007, 2008, 2009
Production Period:
2003-2012
Codes
Chassis Codes:
E15A, E16A, E18A
👋 Introduction
Market Position
Segment:
Mid-size Sedan
Positioning:
A stylish and comfortable mid-size sedan, often competing in value and reliability.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu.
Key Features
Design Philosophy:
Fluidic sculpture-inspired design with a focus on aerodynamic efficiency and a comfortable interior.
Distinctive Attributes:
Known for its comfortable ride, spacious interior for its class, and distinctive styling, especially in earlier years of this generation.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Over 1500
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system.
Engine Performance:
Fuel delivery, ignition system, emissions control (EVAP, EGR), intake manifold, exhaust system, turbocharger (if applicable).
Transmission Automatic:
Operation, diagnosis, overhaul, torque converter, valve body, clutch packs, gear sets, transmission control module (TCM).
Transmission Manual:
Operation, diagnosis, overhaul, clutch assembly, gear sets, shift mechanism.
Drivetrain:
Front-wheel drive (FWD), driveshafts, constant velocity (CV) joints, differential, wheel bearings.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rod ends, steering column, diagnosis and repair.
Brakes:
Front and rear brake systems, disc brakes, caliper, pads, rotors, master cylinder, brake booster, ABS system, parking brake.
Electrical System:
Battery, charging system (alternator), starting system, fuses, relays, wiring diagrams, lighting systems, power accessories.
Body And Chassis:
Body panels, doors, hood, trunk, bumpers, glass, interior trim, chassis components, rust prevention.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components, compressor, refrigerant, controls, diagnosis.
Interior:
Seats, dashboard, instrumentation, airbags, seatbelts, interior electronics.
Diagnostic Troubleshooting:
Systematic troubleshooting procedures, diagnostic trouble codes (DTCs), symptom-based diagnostics, using scan tools.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, fluid checks and top-offs, tire rotation, brake inspection.
Component Replacement:
Detailed step-by-step instructions for replacing major components (e.g., starter motor, alternator, water pump, fuel pump, radiators, suspension arms).
Rebuild Procedures:
Comprehensive rebuild procedures for engines and transmissions, including disassembly, inspection, part replacement, and reassembly.
Troubleshooting Guides:
Diagnostic flowcharts and guides for common and uncommon issues, helping identify causes of problems.
Specifications And Tolerances:
Precise torque values, clearances, and wear limits for critical engine and chassis components.
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems, essential for electrical troubleshooting and repairs.
Technical Depth
Depth Of Coverage:
Factory-level technical information, suitable for professional mechanics and advanced DIY enthusiasts.
Diagnostic Capabilities:
Covers on-board diagnostics (OBD-II) system, fault code interpretation, and guided troubleshooting for complex electronic systems.
Repair Methodology:
Provides detailed step-by-step repair procedures with clear illustrations or diagrams for most common and uncommon repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4G69 (2.4L SOHC)
Engine Displacement Primary:
2378 cc (2.4 Liters)
Engine Configuration Primary:
Inline 4-Cylinder
Valve Mechanism Primary:
SOHC (Single Overhead Camshaft), 16 Valves
Horsepower Primary:
Approx. 154-160 hp @ 5500-6000 rpm (varies slightly by year/trim)
Torque Primary:
Approx. 162-168 lb-ft @ 4000 rpm (varies slightly by year/trim)
Performance
Engine Code Optional:
6G75 (3.8L V6)
Engine Displacement Optional:
3797 cc (3.8 Liters)
Engine Configuration Optional:
V6, 24 Valves, SOHC
Horsepower Optional:
Approx. 230-235 hp @ 5500-6000 rpm
Torque Optional:
Approx. 255-260 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Required Octane:
87 Octane (minimum), higher recommended for V6 for optimal performance.
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic (F4A51/W4A5A)
Optional
Transmission Type Optional:
5-speed Manual (KM132 or similar) - less common in North America
Features
Automatic Transmission Features:
Sportronic® shifter (manual mode selection), adaptive shift control.
Transmission Fluid Spec Automatic:
DIA Queen ATF-J2 or equivalent (check manual for exact spec for specific transmission).
📐 Dimensions
Exterior
Length:
Approx. 187.8 inches (4770 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 57.7 inches (1465 mm)
Wheelbase:
Approx. 106.3 inches (2700 mm)
Interior
Passenger Volume:
Approx. 101.5 cubic feet (2874 Liters)
Cargo Volume:
Approx. 14.5 cubic feet (410 Liters)
Weights
Curb Weight 2.4L:
Approx. 3285 lbs (1490 kg)
Curb Weight 3.8L V6:
Approx. 3461 lbs (1570 kg)
Gross Vehicle Weight Rating:
Varies by model and engine, refer to vehicle VIN plate.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (driver), 4-Star (passenger) for 2004 model year (US)
IIHS Front Offset Test:
Good (for applicable models/years)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional or standard depending on trim/year (TCS)
Electronic Stability Control:
Rarely standard, check specific trim.
Passive Features
Airbags Standard:
Front driver and passenger airbags.
Airbags Optional:
Optional front side-impact airbags and side-curtain airbags on select trims.
Seatbelts:
3-point front and rear seatbelts, pretensioners, and load limiters for front seats.
Child Safety Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player, optional Rockford Fosgate premium audio system on higher trims, steering wheel audio controls available.
Navigation:
Optional factory navigation system available on some higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Available keyless entry and alarm system.
Connectivity
Auxiliary Input:
Not typically standard, some later models might have an aux input or aftermarket solutions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first, under normal driving conditions. Check manual for severe conditions.
Air Filter Replacement Interval:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement Interval:
Platinum-tipped spark plugs: Approx. 60,000 miles (96,000 km). Iridium-tipped: Approx. 100,000 miles (160,000 km). Consult manual for specific plug type.
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 2 years for the first change, then every 30,000 miles (48,000 km) or 2 years thereafter for long-life coolant.
Fluid Specifications
Engine Oil Type 2.4L:
SAE 5W-30 Synthetic Blend or Full Synthetic. API Service SN or higher.
Engine Oil Type 3.8L V6:
SAE 5W-30 Synthetic Blend or Full Synthetic. API Service SN or higher.
Engine Oil Capacity 2.4L:
Approx. 4.5 US quarts (4.3 Liters) with filter.
Engine Oil Capacity 3.8L V6:
Approx. 5.2 US quarts (4.9 Liters) with filter.
Coolant Type:
Mitsubishi Super Long Life Coolant (LLC) or equivalent (Asian Red/Pink) - Ethylene Glycol based.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
MS-71044 (Mitsubishi Power Steering Fluid) or Dexron III ATF.
Known Issues
Engine Mounting:
Premature failure of engine mounts, especially on the 2.4L engine, leading to excessive vibration and noise.
Transmission Issues:
Some instances of automatic transmission slipping or harsh shifting, potentially related to valve body issues or fluid degradation.
Suspension Wear:
Wear in control arm bushings and ball joints leading to steering looseness and tire wear.
Exhaust Manifold Cracks:
Cracking of the exhaust manifold on the 2.4L engine, leading to exhaust leaks and a ticking noise.
ABS Sensor Failure:
Failure of ABS wheel speed sensors, triggering ABS warning lights and disabling ABS functionality.
📚 Vehicle History
Brand Heritage
Mitsubishi Heritage:
Mitsubishi Motors has a long history in automotive manufacturing, known for its technological advancements and presence in global markets.
Model Evolution
Galant Legacy:
The Galant nameplate has a history dating back to 1969, evolving through multiple generations with varying platforms and designs, including front-engine, front-wheel drive and front-engine, four-wheel drive configurations.
9Th Generation Platform:
This generation (2004-2009) was based on the Mitsubishi PS platform, sharing components with other Mitsubishi vehicles and some DaimlerChrysler products during the period of their alliance.
Production
Manufacturing Locations:
Primarily manufactured in North America (Illinois, USA) for the North American market.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved good safety ratings from IIHS and NHTSA for its class during its production years.
Ratings
Consumer Ratings:
Generally received moderate consumer ratings, often praised for comfort and value, but sometimes criticized for interior materials and fuel economy compared to segment leaders.
Certifications
Emissions Compliance:
Complies with EPA and California Air Resources Board (CARB) emissions standards for its model years.
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