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2004-2009 Suzuki LT-Z250 QuadSport Service Repair Manual

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The LT-Z250 QuadSport, produced from 2004 to 2009, represents a commitment to producing reliable and performance-oriented ATVs. Building on a strong ATV heritage, this model was designed as a capable...
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Tipo: Atv
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SKU: 132288
2004-2009 Suzuki LT-Z250 QuadSport Service Repair Manual
The LT-Z250 QuadSport, produced from 2004 to 2009, represents a commitment to producing reliable and performance-oriented ATVs. Building on a strong ATV heritage, this model was designed as a capable sport ATV, offering a balanced blend of performance and user-friendliness for recreational riding and trail exploration. Its engineering prioritizes durability and ease of maintenance, making it a popular choice for DIY enthusiasts and seasoned riders alike. This comprehensive Service Repair Manual provides in-depth guidance for the maintenance and repair of your LT-Z250 QuadSport. It covers all essential systems, including the engine, drivetrain, fuel, lubrication, chassis, and electrical systems, with detailed instructions for disassembly, assembly, inspection, and troubleshooting. The manual is designed to empower owners and technicians with the technical data, step-by-step procedures, and diagnostic charts necessary to ensure the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z250 QuadSport
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Do-It-Yourself (DIY) enthusiasts and mechanics seeking detailed repair and maintenance information.
Competitive Analysis
Value Proposition:
Provides comprehensive, step-by-step instructions and technical data to enable owners to perform their own repairs, saving money.
Key Features
Diagrams And Pictures:
Includes detailed diagrams and pictures to illustrate components and procedures.
Technical Data:
Offers comprehensive technical data essential for accurate repairs and maintenance.
Step By Step Instructions:
Emphasis on clear, easy-to-follow, step-by-step instructions for all procedures.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair and maintenance
Page Count
Estimated Page Count:
Varies by specific edition, but comprehensive repair manuals typically range from 300-600 pages.
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including disassembly, assembly, inspection, and troubleshooting of all engine components.
Drive Train:
Detailed information on the transmission, clutch, driveshaft, differential, and axle components.
Fuel System:
Coverage of the fuel tank, fuel pump, fuel filter, carburetor (or fuel injection system if applicable), and fuel lines.
Lubrication System:
Information on the oil pump, oil passages, oil filter, and lubrication requirements for various components.
Chassis:
Covers suspension (front and rear), steering system, braking system, frame, and bodywork.
Electrical System:
Includes wiring diagrams, battery, ignition system, lighting, starter motor, charging system, and electronic components.
Periodic Maintenance:
Detailed schedule and instructions for regular checks and services to ensure optimal performance and longevity.
Servicing Information:
General servicing recommendations, torque values, and specifications for all systems.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, and general upkeep procedures.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and complex mechanical and electrical issues.
Repair:
Step-by-step instructions for disassembling, repairing, and reassembling various vehicle components.
Engine Overhaul:
Instructions for complete engine teardown, inspection, measurement, and reassembly, including torque specifications.
Chassis Adjustment:
Procedures for adjusting suspension, steering, and brake systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to advanced engine and electrical system diagnostics and repairs.
Diagnostic Charts:
Includes systematic diagnostic flowcharts for troubleshooting various issues.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac.
Requirements:
Requires Adobe PDF Reader.
Searchability:
PDF format typically allows for keyword searching within the document.
Print Quality
Printability:
All pages are printable.
Binding Type
Digital Format:
Downloadable
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, SOHC, 2-valve
Displacement:
246cc (This is a common displacement for the LT-Z250, exact figure should be confirmed in manual)
Bore X Stroke:
72.0 mm x 61.2 mm (Typical, verify in manual)
Performance
Cooling System:
Liquid-cooled
Ignition System:
CDI (Capacitor Discharge Ignition)
Fuel System
Carburetor Type:
Mikuni BSR32 (typically)
Lubrication System
Oil Type Recommendation:
SAE 10W-40 API SG or higher (Specific recommendations detailed in the manual)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with reverse
Features
Clutch Type:
Wet multi-plate
Transmission Type
Final Drive:
O-ring sealed chain, Drive chain gear ratio (specifics in manual)
📐 Dimensions
Exterior
Overall Length:
Approx. 1830 mm (72.0 in) (Actual dimensions to be confirmed in manual)
Overall Width:
Approx. 1130 mm (44.5 in) (Actual dimensions to be confirmed in manual)
Overall Height:
Approx. 1100 mm (43.3 in) (Actual dimensions to be confirmed in manual)
Wheelbase:
Approx. 1235 mm (48.6 in) (Actual wheelbase to be confirmed in manual)
Weights
Curb Weight:
Approx. 183 kg (403.5 lbs) (Actual weight to be confirmed in manual)
🛡️ Safety Features
Active Features
Braking System Front:
Dual hydraulic disc brakes
Braking System Rear:
Single hydraulic disc brake
Passive Features
Handlebar Design:
Tapered handlebar with foam pad for impact absorption.
💡 Technology Features
Infotainment
Features:
Basic instrument cluster with speedometer, odometer, trip meter, neutral indicator, and high-beam indicator.
Driver Assistance
Features:
Not applicable, as this is a manual ATV.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100 hours or annually, whichever comes first (Refer to manual for precise interval).
Air Filter Cleaning:
Every 50 hours or as needed based on operating conditions (Refer to manual).
Spark Plug Replacement:
Typically every 50 hours or annually (Refer to manual for specific spark plug type and gap).
Fluid Specifications
Engine Oil Capacity:
Approx. 1.7 L (1.8 US qt) with filter change (Refer to manual for exact capacity).
Brake Fluid Type:
DOT 4 (Typically, confirm in manual).
Transmission Oil Type:
SAE 80 API GL-4 (Typically, confirm in manual)
Known Issues
Common Wear Items:
Tires, brake pads, chain and sprockets, wheel bearings, and suspension bushings are common wear items.
Carburetor Adjustment:
Carburetor tuning may be required for optimal performance in different altitudes or conditions.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for producing reliable and performance-oriented ATVs, including the popular QuadSport line.
Model Evolution
Lt-Z250 Positioning:
The LT-Z250 QuadSport was positioned as a capable sport ATV suitable for recreational riding and trail use, offering a balance of performance and user-friendliness.
Production
Manufacturing Origin:
Typically manufactured in Japan or other Suzuki production facilities.
🏆 Awards & Recognition
Recognitions
Atv Reviews:
The LT-Z250 QuadSport generally received positive reviews for its handling, maneuverability, and suitability for recreational trail riding.
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