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Aston Martin Db9 2004-2011 Workshop Service Repair Manual

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The Aston Martin DB9, a luxury grand tourer produced from 2004 to 2011, embodies a sophisticated fusion of potent performance and refined styling. Built on the innovative VH platform and...
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Aston Martin Db9 2004-2011 Workshop Service Repair Manual
The Aston Martin DB9, a luxury grand tourer produced from 2004 to 2011, embodies a sophisticated fusion of potent performance and refined styling. Built on the innovative VH platform and powered by a naturally aspirated 5.9-liter V12 engine, the DB9 offered exhilarating driving dynamics, positioning it as a direct competitor to esteemed marques like Ferrari, Bentley, and Porsche. Available in Coupe and Volante (Convertible) body styles, this model continued Aston Martin's rich heritage, celebrated for its elegant design, advanced engineering, and association with automotive excellence. Its luxurious interior appointments and advanced technology features further cemented its status as a premier grand touring automobile. This workshop service repair manual provides comprehensive, factory-level information for the Aston Martin DB9, covering all models produced between 2004 and 2011. It details essential maintenance procedures, including general servicing, lubrication, and fluid specifications for the engine, transmission, and cooling systems. The manual also offers in-depth guidance on troubleshooting, diagnostics, and repair for all major vehicle systems, such as the engine, transmission, brakes, electrical systems, suspension, and chassis. With hundreds of detailed illustrations and step-by-step instructions, this resource is an indispensable tool for owners, mechanics, and technicians seeking to maintain and repair their DB9 with accuracy and efficiency.
🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
DB9
Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
Body Styles Covered:
Coupe, Volante (Convertible)
Codes
Vin Decoder Reference:
Not explicitly stated, but factory manuals typically include VIN-based configuration details.
👋 Introduction
Market Position
Vehicle Class:
Grand Tourer (GT)
Positioning:
Luxury, high-performance grand tourer positioned as a direct competitor to models from Ferrari, Bentley, and Porsche.
Competitive Analysis
Key Competitors:
Ferrari 612 Scaglietti, Bentley Continental GT, Porsche 911 Turbo, Mercedes-Benz SL-Class.
Key Features
Design Philosophy:
Combines potent V12 performance with refined luxury and sophisticated styling, characteristic of Aston Martin's heritage.
Platform:
VH platform, sharing architectural elements with other contemporary Aston Martin models.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive factory service and repair information for all aspects of the Aston Martin DB9 from 2004-2011.
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but typical for full workshop manuals).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service And Repair:
Detailed procedures for maintenance, diagnostics, disassembly, and reassembly of the V12 engine.
Transmission Service And Repair:
Coverage for the automatic transmission, including diagnostics, fluid changes, and internal component repair.
Brake System:
Information on hydraulic components, ABS, brake disc and pad replacement, and bleeding procedures.
Electrical System:
Comprehensive wiring diagrams, component testing, troubleshooting, and repair for all electrical circuits.
Suspension And Steering:
Procedures for suspension component replacement, alignment, and steering system diagnostics.
Cooling System:
Maintenance and repair of the radiator, coolant hoses, thermostat, and water pump.
Fuel System And Injection:
Diagnostics and repair of fuel pumps, injectors, fuel pressure regulators, and fuel lines.
Emission System:
Information on emissions control devices, catalytic converters, and related sensors.
Heater And Air Conditioning:
Service and repair procedures for the climate control system, including refrigerant handling.
Engine Control System:
Diagnostics and repair of the Engine Control Unit (ECU) and associated sensors and actuators.
Chassis And Body:
Repair and maintenance of the chassis structure, body panels, and associated hardware.
Restraint System:
Information on airbags, seatbelts, and related control modules.
Interior Trim And Appointments:
Guidance on interior component removal, installation, and repair.
Differential And Drive Axles:
Service and repair procedures for the rear differential and drive shafts.
Procedures Included
General Maintenance:
Routine checks, fluid level adjustments, filter replacements, and general servicing.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and complex vehicle issues.
Periodic Lubrication:
Specific lubrication points and recommended lubricants for various components.
Disassembly And Reassembly:
Step-by-step instructions for taking apart and putting back together major vehicle systems.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Technical Depth
Depth Of Coverage:
Full factory-level detail, suitable for both DIY enthusiasts and professional mechanics.
Illustration Quality:
Hundreds of photos, drawings, and detailed illustrations, including enlarged insets for critical components.
Instruction Format:
Numbered, step-by-step instructions with clear substeps, notes, cautions, and warnings.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without restriction, allowing full or partial printing.
Binding Type
Binding Method:
Digital download (implies no physical binding).
Paper Type
Paper Type:
Not applicable for digital download (can be printed on any paper).
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V12
Engine Code Reference:
Typically Aston Martin AM11 or variations thereof.
Displacement:
5.9 Liters (5935 cc)
Bore X Stroke:
89.0 mm x 79.5 mm (typical for this engine family)
Compression Ratio:
10.3:1 (typical)
Performance
Horsepower:
450 hp (approx.) at 6000 rpm (early models), increasing to 470 hp or more in later iterations.
Torque:
570 Nm (approx.) at 5000 rpm (early models), increasing in later iterations.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Premium)
Engine Control System
ECM Type:
Typically Bosch Motronic or similar advanced engine management system.
🔧 Transmission
Standard
Type:
6-speed Touchtronic automatic transmission
Optional
Type:
A manual transmission was *not* offered on the DB9 during this period.
Features
Gear Selection:
Steering wheel mounted paddle shifters and console shifter.
Fluid Type
Transmission Fluid:
Requires specific ZF LifeguardFluid 6 or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 4720 mm (185.8 in)
Width:
Approx. 1860 mm (73.2 in) (excluding mirrors)
Height:
Approx. 1270 mm (50.0 in)
Wheelbase:
Approx. 2740 mm (107.9 in)
Weights
Curb Weight:
Approx. 1775 - 1860 kg (3913 - 4100 lbs), depending on body style and exact specification.
Gross Weight Rating:
Not typically advertised as a primary specification for GT cars.
Cargo
Trunk Volume:
Approx. 216 liters (7.6 cu ft) for Coupe, slightly less for Volante.
🛡️ Safety Features
Ratings
Crash Test Information:
As a low-volume, luxury GT, specific NHTSA or Euro NCAP crash test ratings are not as readily available or emphasized as for mass-market vehicles. However, it was designed to meet relevant safety standards of the era.
Active Features
Braking System:
Large ventilated discs with ABS and EBD (Electronic Brakeforce Distribution).
Traction And Stability Control:
Active Torque Distribution (ATD), Traction Control (TC), and Dynamic Stability Control (DSC).
Passive Features
Airbags:
Front airbags, side airbags, and likely curtain airbags in some configurations.
Seatbelts:
Pre-tensioning seatbelts with force limiters.
Rollover Protection:
Active rollover protection system for the Volante model.
💡 Technology Features
Infotainment
Navigation System:
Factory-fitted navigation system, often integrated into a central display.
Audio System:
Premium audio systems, often from Bang & Olufsen or Bose, were available as options.
Driver Assistance
Parking Sensors:
Front and rear parking sensors were commonly available.
Connectivity
Bluetooth Connectivity:
Available for hands-free calling and audio streaming in later models.
Lighting
Headlights:
Bi-Xenon headlights with adaptive lighting features were common.
🔧 Maintenance
Service Intervals
Major Service Interval:
Typically every 10,000 miles or 12 months, whichever comes first. Specific details in the manual.
Timing Chain Replacement:
The V12 engine uses a timing chain, which is designed for the life of the engine, but inspections are part of regular maintenance.
Fluid Specifications
Engine Oil Type:
Likely a synthetic 5W-30 or 5W-40 viscosity grade, meeting specific API or ACEA specifications. Refer to manual for precise OEM-specified oil.
Coolant Type:
Ethylene glycol-based, long-life coolant. Specific Aston Martin approved coolant or equivalent is recommended.
Known Issues
Common Wear Items:
Brake pads and discs, tires, clutch (if applicable to transmission components), suspension bushings, and exhaust system components.
Potential Electrical Gremlins:
Some early models might experience minor electrical issues; the manual's troubleshooting section is invaluable for these.
Fuel Pump Reliability:
While generally robust, fuel pumps can be a wear item on high-performance vehicles; maintenance of the fuel system is key.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Aston Martin, a marque renowned for its stylish sports cars and association with James Bond, has a rich history dating back to 1913.
Model Evolution
Db Series Lineage:
The DB9 continues the esteemed DB lineage, succeeding the DB7 and representing a significant advancement in design and engineering.
Design And Development:
Designed by Henrik Fisker, the DB9 was a groundbreaking model for Aston Martin, establishing the brand's modern design language and utilizing the new VH platform.
Production
Manufacturing Location:
Gaydon, Warwickshire, United Kingdom
Production Period:
Launched in 2004, produced through 2012, with this manual covering the 2004-2011 period.
🏆 Awards & Recognition
Recognitions
Design Awards:
The DB9, particularly its styling, received significant acclaim upon its release.
Performance Accolades:
Consistently praised for its blend of performance and luxury by automotive journalists worldwide.
Certifications
Manufacturing Standards:
Manufactured to Aston Martin's stringent quality and safety standards.
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