Target Audience:
Owners of 2004 Bombardier Quest and Traxter ATVs, as well as professional ATV technicians and repair shops. Also relevant for owners of rebadged John Deere models.
Manual Value Proposition:
Provides comprehensive, factory-level repair and maintenance information, crucial for maintaining the performance, longevity, and safety of these Bombardier ATVs. Offers significant cost savings compared to dealership service.
Manual Features:
Instant PDF download, high page count, detailed diagrams and photos, troubleshooting guides, torque specifications, and coverage for a wide range of 2004 Quest and Traxter variants.
Support:
Free replacement offer if the manual is lost.
Covered Models:
2004 Bombardier Quest 500, 2004 Bombardier Quest 500 XT, 2004 Bombardier Quest 650, 2004 Bombardier Quest 650 XT, 2004 Bombardier Quest Max, 2004 Bombardier Quest Max XT, 2004 Bombardier Traxter Auto, 2004 Bombardier Traxter XL, 2004 Bombardier Traxter XT, 2004 Bombardier Traxter Max, 2004 Bombardier Traxter Max XT. Also covers John Deere Buck and John Deere Trail Buck due to shared platform/plastics.
Manual Type:
Factory Repair Manual / Service Manual
Format:
PDF (Downloadable)
Engine:
Complete engine teardown and rebuild procedures, including internal components, lubrication, cooling, and fuel systems. Specific coverage for 500cc and 650cc engine variants.
Transmission:
Detailed information on automatic transmission operation, maintenance, repair, and overhaul. Includes drive clutch and driven clutch (variator) system.
Drivetrain:
Coverage of rear differential, driveshaft, CV joints, and axle assemblies. Includes maintenance and repair procedures for 2WD and 4WD systems.
Brakes:
Front and rear brake system diagnosis, repair, and maintenance. Includes hydraulic brake lines, calipers, rotors, and parking brake.
Suspension:
Front and rear suspension system analysis, including struts, shock absorbers, control arms, and bushings. Includes adjustment and replacement procedures.
Electrical System:
Comprehensive coverage of ignition system, charging system (stator, rectifier/regulator), battery, starting system, lighting (headlights, taillights), and electrical component testing.
Bodywork And Plastics:
Information on body panel removal, installation, and care. Specific mention of plastic components and fenders.
Fuel System:
Detailed sections on fuel delivery, including fuel pump, fuel lines, and carburetor (or fuel injection if applicable to specific models). Includes jetting and mixture screw adjustments.
Cooling System:
Coverage of the cooling system, including radiator, coolant hoses, and coolant fluid specifications.
Steering System:
Information on steering column, handlebars, tie rods, and wheel alignment. May include EPS (Electric Power Steering) details if equipped.
Maintenance:
Routine maintenance procedures, including oil changes, filter replacements, spark plug checks, lubrication points, and general inspection schedules.
Troubleshooting:
Extensive troubleshooting guides for common problems and diagnostic procedures, including electrical issues, starting problems, and performance issues.
Repair:
Detailed, step-by-step repair instructions for virtually all components of the ATV, from minor adjustments to major component overhauls.
Rebuilds:
Complete tear-down and rebuild instructions for engine, transmission, and other major mechanical assemblies.
Installation:
Instructions for installing new or replacement parts and components.
Diagnostics:
Procedures for diagnosing issues related to engine performance, electrical systems, and mechanical components. Includes error code interpretation if applicable.
Depth:
Comprehensive, factory-level detail suitable for professional technicians and advanced DIY mechanics. Covers everything from basic adjustments to complete engine and transmission rebuilds.
Visual Aids:
Includes numerous pictures, illustrations, and part diagrams to guide users through procedures.
Data Included:
Torque specifications, fluid capacities, viscosity recommendations, valve clearances, bore/stroke dimensions, and other critical technical data.
Engine Type 500:
Likely a 4-stroke, SOHC, single-cylinder engine. Specific displacement around 499cc.
Engine Type 650:
Likely a 4-stroke, SOHC, single-cylinder engine. Specific displacement around 649cc.
Bore Stroke 500:
Specific bore and stroke data would be detailed in the manual, likely around 92mm bore x 75mm stroke for the 499cc variant.
Bore Stroke 650:
Specific bore and stroke data would be detailed in the manual, likely around 102mm bore x 79mm stroke for the 649cc variant.
Cooling System:
Liquid-cooled, with a radiator and fan.
Horsepower 500:
Estimated range of 30-35 HP (exact figures in manual).
Horsepower 650:
Estimated range of 40-45 HP (exact figures in manual).
Torque:
Specific torque figures for both engine displacements would be available in the manual.
Fuel Delivery Method:
Primarily carbureted for 2004 models. Specific carburetor identification and jetting specifications will be in the manual. Some later models or special editions might have EFI, but the manual focuses on carbureted versions unless otherwise specified.
Recommended Fuel:
Unleaded gasoline, typically 87 octane or higher (specifics in manual).
Fuel Tank Capacity:
Approximately 4.0 gallons (15.1 liters) for most Quest/Traxter models of this era (confirm in manual).
Engine Oil Type:
SAE 10W-40 or 20W-50 motorcycle/ATV specific oil with API SG or higher classification (confirm exact viscosity recommendations and specifications in the manual).
Oil Capacity:
Approximately 2.1 quarts (2.0 liters) for the 500cc engine and 2.4 quarts (2.3 liters) for the 650cc engine, including filter change (confirm in manual).
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with High/Low range and Reverse.
Optional Transmission:
Not applicable for this model year, standard CVT.
Clutch System:
Drive clutch (variator) and driven clutch system for automatic gear ratio changes.
Gear Selection:
Selector for Park (P), Reverse (R), Neutral (N), High (H), and Low (L).
Transmission Fluid Type:
Specific CVT fluid or automatic transmission fluid (ATF) with appropriate specifications will be listed in the manual. Do NOT use standard engine oil.
Length:
Approx. 83 inches (210.8 cm) for standard models (confirm in manual for specific variants like Max models).
Width:
Approx. 46 inches (116.8 cm) for standard models (confirm in manual for specific variants like Max models).
Height:
Approx. 45 inches (114.3 cm) for standard models (confirm in manual for specific variants like Max models).
Dry Weight:
Approx. 580-620 lbs (263-281 kg) depending on model variant (confirm in manual).
Towing Capacity:
Typically rated for 1,200 lbs (544 kg) or more, with a hitch receiver (confirm in manual).
Cargo Capacity:
Front and rear rack capacities, typically around 50 lbs (22.7 kg) front and 100 lbs (45.4 kg) rear (confirm in manual).
Atv Safety Standards:
ATVs are designed for off-road use and have specific safety guidelines. The manual will likely include warnings and safety precautions related to operation, protective gear, and responsible use.
Braking System:
Hydraulic disc brakes on all wheels (typically dual front, single rear) for strong stopping power. Parking brake mechanism.
4Wd Engagement:
Selectable 2WD/4WD system (on applicable models) for enhanced traction in challenging terrain.
Lighting:
Dual headlights, tail light, and brake light for visibility. Manual will cover bulb replacement and electrical checks.
Roll Over Protection:
While ATVs do not have full roll cages, the sturdy frame and body design contribute to rider protection. The manual will emphasize safe operating practices to mitigate rollover risks.
Oil Change Interval:
Typically every 100 hours or annually, whichever comes first (confirm specific interval in manual).
Air Filter Cleaning:
Recommended every 20 hours or as needed in dusty conditions (confirm in manual).
Spark Plug Check:
Recommended every 100 hours or annually (confirm in manual).
Valve Clearance Check:
Typically recommended every 200-300 hours or biennially (confirm exact interval and specifications in manual).
Coolant Type:
Ethylene glycol-based antifreeze with a 50/50 mix of coolant and distilled water (confirm specific type and color in manual).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (confirm specific type in manual).
Common Wear Items:
CV joint boots, wheel bearings, brake pads, and drive belts are common wear items that may require periodic inspection and replacement. Fuel pump reliability can be a concern on some older models.
Carburetor Issues:
Carburetors can be prone to clogging from stale fuel or debris, requiring cleaning and adjustment. Manual will cover jetting and cleaning procedures.
Bombardier Recreational Products:
Bombardier Recreational Products (BRP) has a long history in snowmobiles and powersports, expanding into ATVs with the Traxter and Quest lines, which were later rebranded under the Can-Am name.
Quest Traxter Development:
The Traxter was introduced in the late 1990s as one of the first true utility ATVs, featuring a 4-stroke engine and a rugged design. The Quest series, including the 500 and 650 models, represented advancements in engine power and features within BRP's ATV lineup.
Manufacturing Origin:
Bombardier ATVs were primarily manufactured in Canada.
