Manual completo de servicio y reparación del taller Chevrolet Malibu 2004

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🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2004 Generation: Sixth Generation (2004-2007) Codes Chassis Code: W-Body (GM Epsilon platform) 👋 Introduction Market Position Vehicle Segment: Mid-size sedan Target...

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Tipo: Coches

Proveedor:

SKU: 583889

Etiquetas: 2004 Car Cars Chevrolet Chevy Malibu Malibu

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Descripción

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Malibu

Year:

Generation:

Sixth Generation (2004-2007)

Codes

Chassis Code:

W-Body (GM Epsilon platform)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size sedan

Target Audience:

Families, commuters seeking comfortable and reliable transportation

Competitive Analysis

Competitors:

Ford Fusion, Toyota Camry, Honda Accord, Nissan Altima, Chrysler Sebring

Key Features

Platform Sharing:

Based on the GM Epsilon platform, shared with European models like the Opel Vectra

Styling:

Significant redesign from previous generations, offering a more contemporary and European-inspired look

Interior Comfort:

Emphasis on refined interior materials and ride comfort for its class

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body & Interior, Body Control Module (BCM), Restraints (Airbags), Diagnostic Trouble Codes (DTCs)

Page Count

Total Pages:

Approximately 1800+

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel injection system

Engine Performance:

Engine management, ignition system, emissions control, turbocharger (if applicable)

Transmission:

Automatic transmission (4T65-E) service, overhaul, diagnostics, fluid specifications

Drivetrain:

Front-wheel drive axle shafts, constant velocity (CV) joints, differential service

Suspension:

Front strut assembly, rear shock absorbers, control arms, bushings, ball joints, wheel bearings

Steering:

Power steering system, steering rack, tie rods, steering column

Brakes:

Front and rear disc brake systems, ABS (Anti-lock Braking System), brake fluid specifications, bleeding procedures

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, power windows, power locks, wipers, horn

HVAC:

Air conditioning system, heater, climate control, blower motor, refrigerant specifications

Body Interior:

Interior trim, seats, dashboard, door panels, headliner, exterior body panels, bumpers, glass, seals

Restraints:

Airbag system (SRS), seat belts, diagnostic procedures for airbag faults

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid flushes, belt inspections/replacements

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting for common issues, wiring diagrams for electrical faults

Repair:

Component removal and installation, overhaul procedures, component testing and calibration

Diagnostics:

OBD-II (On-Board Diagnostics) scan tool usage, diagnostic trouble code (DTC) interpretation, sensor testing, actuator testing

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repairs)

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text for quick information retrieval

Printability:

Printable pages for workshop use

Print Quality

Image Resolution:

High-resolution diagrams and illustrations

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

2.2 L (2198 cc)

Engine 1 Configuration:

Inline-4 (Ecotec)

Engine 1 Power:

144 hp @ 5600 rpm

Engine 1 Torque:

154 lb-ft @ 4000 rpm

Engine 1 Fuel System:

Multi-port Fuel Injection (MPFI)

Engine 1 Fuel Type:

Unleaded Gasoline

Engine 1 Bore X Stroke:

3.49 x 3.78 in (88.9 x 95.9 mm)

Engine 1 Compression Ratio:

9.5:1

Optional Engine

Engine 2 Displacement:

3.5 L (3524 cc)

Engine 2 Configuration:

3.5L V6 (High Value Option)

Engine 2 Power:

200 hp @ 5200 rpm

Engine 2 Torque:

220 lb-ft @ 4400 rpm

Engine 2 Fuel System:

Multi-port Fuel Injection (MPFI)

Engine 2 Fuel Type:

Unleaded Gasoline

Engine 2 Bore X Stroke:

3.50 x 3.07 in (88.9 x 78.0 mm)

Engine 2 Compression Ratio:

9.8:1

🔧 Transmission

Standard

Transmission Type Std:

4-speed Automatic (4T65-E)

Optional

Transmission Type Opt:

N/A for this year

Features

Transmission Fluid Type:

Dexron VI (GM recommended fluid for 4T65-E)

📐 Dimensions

Exterior

Length:

191.5 in (4864 mm)

Width:

70.3 in (1786 mm)

Height:

57.7 in (1466 mm)

Wheelbase:

107.1 in (2720 mm)

Front Track:

60.0 in (1524 mm)

Rear Track:

60.0 in (1524 mm)

Weights

Curb Weight Est:

3385 - 3550 lbs (1535 - 1610 kg)

Towing Capacity:

Not Recommended for towing

Cargo

Cargo Volume:

15.4 cu ft (436 L)

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

★★★★☆ (4/5 Stars)

NHTSA Passenger Front Impact:

★★★★☆ (4/5 Stars)

NHTSA Side Impact Driver:

★★★★★ (5/5 Stars)

NHTSA Side Impact Rear Passenger:

★★★★★ (5/5 Stars)

Active Features

Standard (Anti-lock Braking System)

Traction Control:

Optional on some trims

Passive Features

Airbags Front:

Standard dual front airbags

Airbags Side:

Optional front side-impact airbags

Seat Belts:

3-point seat belts with pretensioners

💡 Technology Features

Infotainment

Audio System:

Optional premium audio systems, CD player, available satellite radio (XM).

Climate Control:

Manual or optional automatic climate control.

Driver Assistance

Cruise Control:

Standard on most trims.

Parking Assist:

Not typically available for this model year.

Connectivity

Aux Input:

Not standard, aftermarket solutions often required.

Usb Port:

Not available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles or 6 months, using synthetic blend or synthetic oil

Engine Air Filter Replacement:

Every 30,000 miles or as needed based on inspection

Cabin Air Filter Replacement:

Every 15,000 - 30,000 miles or annually

Spark Plug Replacement:

2.2L Ecotec: Approximately 100,000 miles (iridium plugs). 3.5L V6: Approximately 100,000 miles (iridium plugs).

Transmission Fluid Change:

Every 60,000 - 100,000 miles (check owner's manual or service manual for specific recommendations based on driving conditions).

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 (API Certified)

Engine Oil Capacity:

4.5 US quarts (4.3 L) for 2.2L; 4.5 US quarts (4.3 L) for 3.5L V6

Coolant Specification:

GM P/N 89017247 (Orange) - Extended Life Antifreeze/Coolant (or equivalent Dex-Cool compatible)

Coolant Capacity:

Approximately 8.0 US quarts (7.6 L)

Brake Fluid Specification:

DOT 3

Known Issues

Common Issue 1:

Intake manifold gaskets (especially on V6 engines) can leak coolant or oil.

Common Issue 2:

Power steering pump leaks or noisy operation.

Common Issue 3:

Front suspension components (struts, ball joints, control arm bushings) wear prematurely due to vehicle weight and road conditions.

Common Issue 4:

Transmission (4T65-E) solenoids can fail, leading to shifting problems or limp mode.

Common Issue 5:

Electric Power Steering (EPS) issues or motor failures (though less common on this specific year, it became more prevalent in later models using similar systems).

📚 Vehicle History

Brand Heritage

Chevrolet History:

Founded in 1911, Chevrolet is a cornerstone American automotive brand known for a wide range of vehicles from compact cars to heavy-duty trucks.

Model Evolution

Malibu Lineage:

The Malibu nameplate has a history dating back to the 1960s as a Chevelle model, evolving into its own distinct model line.

Production

Sixth Gen Start:

Introduced for the 2004 model year, representing a significant redesign and the first Malibu built on a global platform (GM Epsilon).

Manufacturing Location:

Kansas City, Kansas, USA (as well as other GM plants)

🏆 Awards & Recognition

Recognitions

Safety Award 2004:

IIHS Top Safety Pick (2004, for models equipped with side airbags).

Ratings

Jdpwr Initial Quality:

Variable; typically ranked average to slightly below average in initial quality studies for its segment during this period.