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2004 Chrysler 300M Concorde and Intrepid Technical Publications Service Repair Manual

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This manual covers the 2004 Chrysler 300M, Concorde, and Intrepid models, which were built on the Chrysler LH platform. These full-size luxury sedans are known for their spacious interiors, comfortable...
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2004 Chrysler 300M Concorde and Intrepid Technical Publications Service Repair Manual2004 Chrysler 300M Concorde and Intrepid Technical Publications Service Repair Manual2004 Chrysler 300M Concorde and Intrepid Technical Publications Service Repair Manual2004 Chrysler 300M Concorde and Intrepid Technical Publications Service Repair Manual
This manual covers the 2004 Chrysler 300M, Concorde, and Intrepid models, which were built on the Chrysler LH platform. These full-size luxury sedans are known for their spacious interiors, comfortable rides, distinctive styling, and powerful V6 engines, offering a compelling value proposition in their market segment. The 300M, in particular, was recognized by Car and Driver as one of its Ten Best cars for 1999. Chrysler has a long legacy of producing comfortable, stylish, and innovative American sedans, and these LH platform vehicles represent a significant part of that history. This factory service manual provides comprehensive technical information for the maintenance and repair of your 2004 Chrysler sedan. It details procedures for all major systems, including engine mechanical and performance, automatic transmissions, drivetrain, brakes, suspension, steering, electrical systems, HVAC, body and frame, and restraints. The manual also includes scheduled maintenance intervals, fluid specifications, diagnostic troubleshooting charts, and step-by-step repair instructions, making it an essential resource for mechanics and owners alike to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300M, Concorde, Intrepid
Year:
2004
Codes
Platform:
Chrysler LH platform (Second Generation)
👋 Introduction
Market Position
Market Segment:
Full-size luxury sedan segment, competing with domestic and import rivals.
Competitive Analysis
Key Competitors 2004:
Buick LeSabre, Oldsmobile Aurora, Mercury Grand Marquis, Ford Crown Victoria, Toyota Avalon, Lincoln Continental.
Key Features
Vehicle Selling Points:
Spacious interior, comfortable ride, distinctive styling, powerful V6 engines, good value proposition in the luxury segment.
Manual Purpose:
To provide authorized repair facilities and knowledgeable owners with the authoritative technical information needed for all maintenance and repair operations.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair for 2004 Chrysler 300M, Concorde, and Intrepid models.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Official Factory Service Manual (Technical Publications)
Language
Language:
English
Format
Format:
Print (likely bound book)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all engine components (2.7L V6, 3.2L V6, 3.5L V6).
Engine Performance:
Fuel injection, ignition system, emissions control systems, cooling system, lubrication system, engine management diagnostics.
Transmission Automatic:
Overhaul, adjustment, diagnostics, and repair of 4-speed automatic transmissions (e.g., 42LE, 45RFE).
Drivetrain:
Front-wheel drive (FWD) axles, CV joints, differentials, mounting.
Brakes:
Hydraulic system, ABS, traction control, power assist, disc brake overhaul, parking brake.
Suspension:
Front and rear suspension components, alignment specifications, shock absorbers, struts, bushings.
Steering:
Power steering system, steering gear, tie rods, steering column, alignment.
Electrical System:
Battery, charging system, starting system, lighting, horn, wipers, power accessories, wiring diagrams.
HVAC:
Heating, ventilation, air conditioning system diagnosis, repair, refrigerant handling (R134a).
Body And Frame:
Body panel removal/installation, interior trim, exterior trim, glass replacement, corrosion prevention, frame alignment.
Restraints:
Airbag system diagnosis, repair, SRS module, seatbelt mechanisms.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, belt inspections/replacements.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, use of scan tools.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems.
Troubleshooting:
Extensive troubleshooting guides for common and uncommon vehicle issues.
Technical Depth
Depth:
In-depth technical information suitable for professional mechanics and advanced DIY enthusiasts; includes specifications, tolerances, torque values, and diagnostic procedures.
📊 Manual Specifications
File Format
Digital Quality:
N/A (Print)
Print Quality
Print Quality:
Likely high-quality, professionally printed with clear diagrams and text.
Binding Type
Binding:
Likely perfect bound or spiral bound for durability and ease of use.
Paper Type
Paper Quality:
Durable paper stock suitable for shop environments.
⚙️ Engine Specifications
Primary Engine 300M
Engine Code:
EGW (3.5L High Output V6)
Displacement:
3.5 Liters (3504 cc)
Cylinders:
6 (V6)
Configuration:
SOHC (Single Overhead Camshaft)
Bore X Stroke:
96.0 mm x 81.0 mm
Compression Ratio:
9.4:1
Horsepower Hp:
255 hp @ 6400 rpm
Torque Lb Ft:
255 lb-ft @ 3900 rpm
Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Other Engines
Engine Options:
2.7L V6 (EER), 3.2L V6 (ECL - primarily for Concorde/Intrepid)
2.7L V6 Hp:
200 hp @ 6400 rpm
3.2L V6 Hp:
225 hp @ 6300 rpm
Fuel Type
Recommended Fuel:
Unleaded Regular (87 octane) for 2.7L and 3.2L, Unleaded Premium (91 octane) recommended for 3.5L HO.
Engine Management
ECU Type:
Chrysler NGC (Next Generation Controller) or similar contemporary system.
🔧 Transmission
Transmission Type
Standard Transmission:
4-speed automatic
Transmission Codes:
42LE (for 2.7L/3.2L V6), 45RFE (for 3.5L V6)
Gear Ratios
42Le Final Drive:
3.667:1
45Rfe Final Drive:
3.73:1 (typical for FWD application)
Features
Transmission Features:
Driver-selectable AutoStick® (manual shifting capability), electronic controls.
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid type 4) or equivalent.
📐 Dimensions
Exterior 300M
Length:
198.4 inches (5037 mm)
Width:
74.4 inches (1890 mm)
Height:
57.0 inches (1448 mm)
Wheelbase:
113.0 inches (2870 mm)
Exterior Common
Lug Pattern:
5 x 100 mm (5 x 3.94 inches)
Wheel Size:
17-inch or 18-inch alloy wheels
Interior 300M
Passenger Volume:
Approx. 105 cu ft
Cargo 300M
Trunk Volume:
Approx. 16.0 cu ft
Weights 300M
Curb Weight:
Approx. 3700-3800 lbs (1680-1725 kg)
🛡️ Safety Features
Ratings Nhtsa
Frontal Impact Driver:
★★★★★ (5-star)
Frontal Impact Passenger:
★★★★★ (5-star)
Side Impact Front Driver:
★★★★☆ (4-star)
Side Impact Front Passenger:
★★★★☆ (4-star)
Side Impact Rear Driver:
★★★★☆ (4-star)
Side Impact Rear Passenger:
★★★★☆ (4-star)
Active Features
Traction Control:
Standard on most trims, Traction Control System (TCS).
ABS:
Standard, Anti-lock Braking System (ABS).
Passive Features
Airbags:
Advanced multi-stage front airbags, front side-impact airbags, available rear side-impact airbags.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants, LATCH child seat anchors.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems (e.g., Infinity), CD player, AM/FM radio, cassette player (early models).
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assist:
Available rear parking assist sensors on some models.
Connectivity
Telematics:
Optional UConnect hands-free communication system (may require dealer activation/updates for functionality).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, using synthetic blend or full synthetic oil.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under normal conditions.
Spark Plug Replacement:
Platinum-tipped spark plugs: 100,000 miles (check manual for specific types and intervals).
Coolant Flush:
Every 100,000 miles or 5 years with HOAT coolant.
Fluid Specifications
Engine Oil Type Spec:
SAE 5W-30 (API Service SN or newer).
Engine Oil Capacity:
Approx. 4.5 quarts (4.3L) for 3.5L, 4.0 quarts (3.8L) for 2.7L/3.2L (check manual for exact capacities).
Coolant Type Spec:
Chrysler HOAT (Hybrid Organic Acid Technology) or Mopar OAT (Organic Acid Technology) approved antifreeze.
Known Issues
Common Problems Transmission:
Transmission solenoid issues, torque converter shudder (especially on 42LE), potential for overheating if fluid is not maintained.
Common Problems Engine:
Intake manifold gasket leaks (plastic manifolds), oil filter housing leaks, occasional PCV valve issues.
Common Problems Electrical:
Power window motor failures, instrument cluster issues, HVAC blower motor resistor failure.
Common Problems Suspension:
Front strut bearing noise, worn sway bar links, control arm bushings.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing comfortable, stylish, and innovative American sedans.
Model Evolution Lh
Lh Platform Origin:
The LH platform was developed in the early 1990s, known for its cab-forward design and distinctive styling.
300M Introduction:
The 300M was introduced for the 1999 model year as a premium, sportier iteration of the LH platform, positioned above the Concorde.
Model Evolution Concorde Intrepid
Concorde Intrepid Legacy:
The Concorde and Intrepid were core models on the LH platform, offering spacious interiors and comfortable rides. This generation (second gen) ran from 1998-2004.
Production End
Lh Platform End:
The LH platform and its associated models (300M, Concorde, Intrepid) were discontinued after the 2004 model year, succeeded by the LX platform (Chrysler 300).
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The Chrysler 300M was notably recognized by Car and Driver as one of its Ten Best cars for 1999.
Ratings
Consumer Reports:
Consumer Reports ratings varied by year and model, with praise for comfort and power but mixed reviews on reliability in some areas.
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