Engine Mechanical:
Engine diagnostics, disassembly, assembly, overhaul, cooling system, lubrication system, fuel system (gasoline & E85), emissions control
Engine Performance:
Ignition system, starting and charging system, fuel injection, engine control modules (ECM), power performance tuning
Transmission:
Manual transmission (NV1500, NV3500), Automatic transmission (42RLE, 45RFE), clutch system, transfer case (4WD models)
Brakes:
Front and rear brake systems, ABS (Anti-lock Braking System), traction control, parking brake
Steering:
Power steering system, steering column, steering gear/rack and pinion
Suspension:
Front suspension (independent), rear suspension (leaf spring solid axle), shock absorbers, springs, alignment specifications
Electrical:
Wiring diagrams, power distribution, lighting systems, instrument cluster, body control module (BCM), power accessories, diagnostic trouble codes (DTCs)
Body And Frame:
Body construction, interior trim, exterior trim, doors, windows, glass, roof panel, bumpers, frame straightening and repair
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant handling
Chassis Electrical:
Trailer wiring, horns, mirrors, seats, security system
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake, transmission, differential), filter replacements, lubrication
Troubleshooting:
Systematic diagnostic procedures for all major vehicle systems, including flowcharts and symptom-based troubleshooting
Repair:
Step-by-step repair procedures for all components, including component removal, disassembly, repair, reassembly, and installation
Overhaul:
Complete engine and transmission overhaul procedures, including specifications and tolerances
Diagnostics:
Detailed diagnostic procedures for electrical and mechanical systems, including OBD-II (On-Board Diagnostics II) information and scan tool usage
Wiring Diagrams:
Comprehensive and detailed wiring diagrams for all electrical circuits
Specifications:
Torque specifications, alignment settings, fluid capacities, clearances, electrical resistance values
Depth:
Factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, and advanced electrical diagnostics
Standard Transmission Option 1:
5-Speed Manual (NV1500) - Available on 2.4L I4 and 3.7L V6
Standard Transmission Option 2:
5-Speed Manual (NV3500) - Available on 3.7L V6
Optional Transmission Option 1:
4-Speed Automatic (42RLE) - Available on 2.4L I4 and 3.7L V6
Optional Transmission Option 2:
4-Speed Automatic (45RFE) - Standard on 4.7L V8
Transfer Case 4Wd:
Command-Trac NV235 (Part-time, 2-speed) or NV244 (On-Demand, 2-speed)
Automatic Transmission Fluid 42Rle:
ATF+4 (Mopar)
Automatic Transmission Fluid 45Rfe:
ATF+4 (Mopar)
Manual Transmission Fluid Nv1500 Nv3500:
Mopar Manual Transmission Lubricant (or equivalent SAE 75W-90 GL-5)
Wheelbase Short:
108.9 inches
Wheelbase Long:
124.6 inches
Overall Length Short Bed:
192.2 inches
Overall Length Long Bed:
208.0 inches
Overall Width:
71.8 inches
Overall Height:
66.3 inches
Bed Length Short:
71.7 inches
Bed Length Long:
88.1 inches
Curb Weight Start:
Approx. 3,800 lbs (2.4L RWD)
Curb Weight End:
Approx. 4,600 lbs (4.7L V8 4WD)
Towing Capacity:
Up to 6,300 lbs (with 4.7L V8, properly equipped)
Payload Capacity:
Up to 1,700 lbs (depending on configuration)
Oil Change Interval:
Every 7,500 miles or 6 months (severe duty may require more frequent changes)
Engine Air Filter Replacement:
Every 30,000 miles or as needed based on inspection
Spark Plug Replacement 2.4L:
Every 100,000 miles (Long Life Platinum)
Spark Plug Replacement 3.7L 4.7L:
Every 100,000 miles (Long Life Platinum)
Transmission Fluid Change Automatic:
Every 60,000 to 100,000 miles (check severe service recommendations)
Transmission Fluid Change Manual:
Every 60,000 to 100,000 miles
Engine Oil 2.4L:
SAE 5W-30 (API certified)
Engine Oil 3.7L 4.7L:
SAE 5W-30 or 5W-20 (API certified, check owner's manual for specific recommendations)
Engine Coolant:
Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Green (50/50 mix with distilled water)
Power Steering Fluid:
Mopar Power Steering Fluid or ATF+4 (verify with owner's manual)
Common Problem 1:
Cracked cylinder heads (especially on early 4.7L V8 models)
Common Problem 2:
Alternator failure
Common Problem 3:
Front suspension wear (ball joints, tie rod ends)
Common Problem 4:
EVAP system leaks (check engine light)
Common Problem 5:
Rust issues on body panels and frame, particularly in areas with road salt